Modular designed mixing and dispersing solution

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Sterilizes and Alkalizes Cocoa Products

The Cocoa Sterilizing and Alkalizing Plant HBM V from Hamburg Dresdner Maschinenfabriken is an integrated solution designed for cocoa processors and chocolate manufacturers. This versatile equipment features a vacuum mixer system for effective sterilization and alkalization of cocoa liquor, cake, and nibs, enhancing product quality and hygiene. Available in customizable one- and two-shaft versions, it utilizes a fully jacketed mixer trough heated with steam or water up to 160°C. Capable of handling batch volumes between 500 to 6000 liters, it offers precise dosing facilitated by load cells and diverse mixing blades suited to various applications. Its closed, hygienic design is constructed from mild or stainless steel, powered by robust gear motors ranging from 22 to 120 kW. The PLC-controlled system enables seamless integration with existing setups and features a touch panel for easy process management, including recipe-based treatment programs customizable to specific customer requirements. With options for variable material constructions and advanced vacuum systems, it ensures efficient operation with quick product drying and sample taking capabilities.

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Mixes and Homogenizes High-Capacity Liquid and Powder Products

The InlineMaster High-Shear Vacuum Mixer from Daniatech is engineered to provide unmatched efficiency in mixing and homogenizing high-capacity liquid and powder products across a wide range of industries, including dairy, food, and beverages. What sets the InlineMaster apart is its ability to integrate seamlessly into continuous production lines, utilizing a vacuum-assisted method to draw powders below the liquid level, instantly wetting them and generating a controlled vortex. This process ensures a homogeneous, air-free dispersion within seconds. With a throughput of over 40,000 liters per hour and powder intake capacities reaching up to 14,000 kg/h, it is suited for demanding applications such as flavored yogurt, almond milk, and salad dressings. Automation is achieved through a PLC-controlled system that supports remote monitoring, maximizing operational efficiency. The InlineMaster boasts low energy consumption thanks to its high-shear mixing and optimized motor control, delivering energy savings while maintaining high output. Constructed in compliance with EHEDG standards, it features a hygienic design with options for stainless steel construction to ensure durability and resistance to corrosion. Maintenance is kept minimal with an integrated CIP system, and the mixer provides customization options such as additional powder hoppers and tailored motor configurations to meet specific production needs.

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Mixes, Homogenizes, and Disperses Liquids and Powders

The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.

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Mixes, Homogenizes, and Emulsifies High-Viscosity Products

The ProcessMaster by Daniatech is a high-shear vacuum batch mixer designed for the efficient processing of high-viscosity products in diverse industries, from dairy and food to personal care and biotech. This equipment excels in achieving homogenous mixing through its powerful vacuum system that draws powder below the liquid level, enhancing wetting and dispersion. Its high-shear mixer, combined with a scraper agitator, creates a controlled vortex to eliminate air pockets and ensure uniform product quality.

The ProcessMaster caters to a variety of applications including mixing and emulsification for products like yogurt, almond milk, sauces, and probiotic cultures. With throughput capacities ranging from 300 to 1200 kg/h, it is ideal for both small-scale and large production lines. The unit features an insulated jacket for efficient heating and cooling, with options for direct steam integration for rapid temperature adjustments.

Designed with energy efficiency in mind, the ProcessMaster minimizes operational costs without compromising performance. It is constructed from hygienic materials, adhering to EHEDG standards, and is available with various options to meet specific production requirements, including CIP systems for easy maintenance and cleaning. Customization options allow integration into existing production lines, enhancing flexibility and scalability.

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Mixes and Homogenizes High-Viscosity Liquids and Slurries

The VacuumMaster from Daniatech is a high-shear vacuum mixer designed to tackle the challenges of processing liquids and slurries with medium to high viscosities. Equipped with a powerful bottom-mounted high-shear mixer and a top agitator, it ensures efficient homogenization and air removal. Ideal for industries ranging from dairy and food to personal care and biotech, its versatile functions are tailored for both batch and in-line production needs, with products such as yogurt, syrups, and enzyme solutions. The VacuumMaster employs an effective vacuum dosing of powders directly below liquid level, creating a controlled vortex for rapid dispersion and air separation. With variable processing capacities based on options up to 2000 cP viscosity, and automated features like PLC controls, it seamlessly integrates into your production line while optimizing energy use. Built from stainless steel, it offers material durability and meets strict EHEDG standards, ensuring compliance. Furthermore, its CIP system promotes ease of cleaning and minimal maintenance, while the modular design allows for extensive customization to match specific production requirements.

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Mixes and Homogenizes Powders into Liquids

The BasicMaster from Daniatech is a versatile high-shear manual batch mixer designed to streamline your production process, whether you’re manufacturing dairy, plant-based beverages, or personal care products. It achieves exceptional mixing by manually introducing powders into liquids, creating a controlled vortex for rapid air separation and homogeneous dispersion. This mixer excels in producing infant formula, flavored milk, and vegan cheese, among others, and handles viscosities up to 2000 cP with ease. Depending on configuration, it operates as a batch or in-line mixer, with integration facilitated by options like an MCC panel with frequency inverters. Remarkably, this unit is optimized for energy efficiency, requires minimal maintenance, and supports hygienic design standards in compliance with EHEDG. For adaptable use, the BasicMaster not only reduces energy consumption but also comes with customizable features, such as additional top inlets and load cells, to tailor-fit your processing requirements.

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