Fast-drying in a compact, multi-functional design

The Conical Paddle Dryer from Hosokawa Micron is a vertical, centrally-driven dryer that combines extremely fast drying rates with a compact design. This combination of several processes in one vessel offers savings on investment costs, labor and space.
Originally designed for vacuum drying of solid-based materials, but can be used in a wide range of other applications requiring thermal processing or vacuum treatment of solids.

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Test drying processes for sensitive products

The 5-liter conical vacuum dryer from Hosokawa Micron is used for drying off heat-sensitive materials at typical 10 – 20 mbar absolute pressure in a batch process, this orbital vacuum dryer is the right tool for laboratory-scale experiments. It can handle pasty products, cakes or high viscosity slurries and delivers reliable attempts or simulations of drying and mixing. Suitable for powders, granules, pastes, viscous slurries, heavy and sticky products. Specially designed for heat-sensitive products or products that contain solvents that are toxic or explosive. It can also be used for vacuum operations such as reaction/crystallization, heating/cooling, sterilization, liquid/solid separation and de-aeration.

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Gentle drying of temperature-sensitive products

The Vrieco-Nauta® conical screw vacuum dryer from Hosokawa Micron is a universal batch dryer, capable of drying volumes ranging from 5 to 22 000 liters, suitable for powders, granules, pastes, viscous slurries, heavy and sticky products. Specially designed for heat-sensitive products or products that contain solvents that are toxic or explosive. It can also be used for vacuum operations such as reaction/crystallization, heating/cooling,
sterilization, liquid/solid separation and de-aeration. Controlling the moisture content by monitoring the weight of condensate or using the Hosokawa sampler for taking samples from the product inside the dryer under vacuum.

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Processes Stoppers and Closures for Sterile Environments

The Stopper and Closure Processing System (CPS) from Getinge offers a comprehensive solution for aseptic environments in pharmaceutical and biotech industries. By maintaining an unbroken chain of sterility, the CPS efficiently washes, sterilizes, dries, and delivers closures, minimizing manual handling to ensure product integrity. Utilizing mobile Multi-Purpose Vessels (MPVs), the system supports continuous, automated operation across all closure processing stages, including optional siliconization. Key applications include vaccine vials, insulin cartridges, and monoclonal antibody containers, crucial for sterile pharmaceutical production. Compliance with GMP standards ensures reliability and quality in aseptic processing, with components constructed from 316L stainless steel for optimal corrosion resistance. The system’s design facilitates seamless integration into existing filling lines, enhancing overall production efficiency through reduced energy usage and improved throughput.

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Reduces Moisture and Preserves Product Integrity

The drying systems from DEVEX are specialized vacuum and freeze dryers tailored for the food and pharmaceutical industries. Their unique ability to conduct gentle drying processes, like vacuum and freeze drying, preserves sensitive product qualities. These systems are suitable for applications such as drying fruits, vegetables, instant foods, plant extracts, and more. Available as batch or continuous operations, DEVEX equipment integrates seamlessly into production lines with options for tray and belt drying. Utilizing energy-efficient processes, these systems maintain high product integrity and minimize biological activity, thus extending product shelf life. Constructed from durable materials, they accommodate both solid and liquid forms, while meeting industry standards. DEVEX offers customization and engineering support to configure equipment according to specific needs, ensuring optimal integration and operation in your manufacturing environment.

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Grinds and Classifies Powders and Granules

Hosokawa Alpine’s industrial mills and classifiers are globally recognized for their precision in grinding and classifying powders and granules. Utilizing advanced milling and classifier technology, they ensure consistent particle size for applications ranging from pharmaceuticals to food processing. With applications in mineral raw materials, chemicals, and recycling, these machines handle diverse products like quartz, acetaminophen, and whey protein powder. Operating continuously and at high speed, they are PLC-controlled for seamless integration into your production line. Designed for efficiency, they feature variable-speed motors that reduce energy consumption, and are available in stainless steel to ensure corrosion resistance. Maintenance is streamlined with an included CIP system, while customization options offer tailored solutions to meet specific production requirements. Meeting GMP and FDA standards, Hosokawa Alpine provides equipment that upholds compliance and quality in sensitive industries.

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Dries, Mixes, and Reacts Industrial Powders and Slurries

The Nauta Vacuum Dryer and Conical Paddle Dryer from Hosokawa Micron are engineered-to-order solutions ideal for industries facing the challenges of handling heavy, sticky, or heat-sensitive materials. These dryers utilize an advanced vacuum drying principle, where the material is indirectly heated and agitated to accelerate drying without compromising the product integrity. This technology is crucial in applications like paracetamol and ibuprofen production, lithium-ion cathode manufacturing, and toner processing.

Capable of processing powders, granules, pastes, and slurries in batch, pilot, or continuous operations, these dryers ensure uniform drying and mixing, even for toxic or explosive materials. They support low vacuum operations and are integrated seamlessly into existing production lines with automation via PLC controls for efficient workflow and remote monitoring.

Energy efficiency is a central focus, with optimized motor control reducing consumption by up to 30%, minimizing operational costs and environmental impact. Constructed with high-grade stainless steel or Hastelloy, they provide excellent corrosion resistance, catering to the stringent demands of chemical, pharmaceutical, and nuclear applications.

Compliant with GMP and FDA standards, they ensure the highest safety and quality levels. The integrated CIP/SIP systems facilitate quick, thorough cleaning, minimizing downtime and maintaining contamination-free environments. Hosokawa Micron offers comprehensive customization and engineering support, tailoring the equipment specifications to meet specific throughput and processing requirements, ensuring optimal performance for your operational needs.

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Mixes and Blends Powders, Pastes, and Slurries

The Nauta® Conical Screw Mixer from Hosokawa Micron stands out for its ability to achieve high mixing accuracy without compromising the integrity of delicate materials. Its convective mixing mechanism utilizes a rotating screw suspended from an orbital arm, ensuring efficient axial, radial, and tangential mixing. This equipment is ideal for applications spanning pharmaceuticals, food, and cosmetics, where precise mixing of powders, pastes, and slurries is crucial.

With a capacity ranging from 5 to 100,000 liters, it supports varying batch sizes and production scales. Capable of operating in all ATEX zones, it ensures safety and compliance for explosive environments. PLC-controlled systems allow seamless integration into automated production lines, while an energy-efficient design minimizes power consumption. Constructed from durable materials like stainless steel, it offers excellent resistance to corrosion, critical for industries handling aggressive chemicals and materials.

Certified to meet the stringent standards of GMP and FDA, the mixer supports applications in pharmaceutical and food industries. Maintenance is simplified with features such as CIP/SIP capabilities and easy access for component inspection, ensuring downtime is minimized. Customization options, such as intensifier rotors and liquid injection systems, provide additional flexibility to meet specific processing requirements.

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Mixes and Conveys Powders and Bulk Solids

Hosokawa Micron’s Industrial Powder Mixing and Conveying System is expertly engineered to enhance the operational efficiency of your production line. This customizable system features a high-shear mixing technology integrated with advanced conveying solutions, ensuring uniform distribution and consistent quality of your powders and bulk solids. It is adept across various applications, from food and beverages to pharmaceuticals and cosmetics, producing products such as nutritional protein shakes, cosmetic powders, and steel powder for additive manufacturing.

The system operates both in batch and continuous modes, accommodating up to 50 tons per hour based on specific product densities and characteristics. Its automation capabilities are empowered by a comprehensive PLC system, providing remote monitoring and seamless integration with existing production lines. Energy efficiency is maximized through variable-speed drives, reducing energy consumption by up to 30%.

Constructed from durable stainless steel options, the system offers robust corrosion resistance, suitable for chemical processing environments. Compliance with industry standards like GMP and FDA ensures safety and quality across applications. The inclusion of a CIP system facilitates rapid, contamination-free cleaning, minimizing downtime and maintenance. Hosokawa Micron offers full customization and engineering support, allowing rotor speeds and chamber configurations to match your exact processing needs.

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