Controls Dust and Empties Bags Efficiently

The Sack Tip Station by Hanningfield Process Systems is engineered for precise and efficient powder handling across various industries, including pharmaceuticals, food and beverage, chemicals, and nutraceuticals. Its core innovation lies in the ability to integrate seamlessly into existing production lines, facilitating manual or continuous operations. This station addresses dust control challenges by incorporating a dust extraction system that safeguards the operator and environment. It is constructed from durable 316L stainless steel for high corrosion resistance and features FDA-compliant seals for stringent hygiene standards. Typically used to empty bags efficiently, it can integrate with downstream vacuum conveyors or alternative transfer methods, optimizing workflow. The Sack Tip Station supports customization options to perfectly align with specific application needs and can include validation documentation for regulatory compliance.

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Gently Transfers Filled Capsules

The Hanningfield CapsuJet FCC is an engineered capsule conveyor system tailored for pharmaceutical and nutraceutical industries. Utilizing a patented venturi system, it ensures the gentle transfer of filled capsules with minimal damage, maintaining product integrity. Positioned adjacent to capsule filling machines, it integrates smoothly into your production line, automating the transfer process with a capacity of 200,000 capsules per hour. The compact design, featuring a 200-liter hopper and Tri-Clover clamps, provides efficient operation and easy cleaning without special tools. Built with 316L stainless steel for contact parts, it ensures durability and compliance with pharmaceutical standards. Mounted on a mobile trolley for flexible placement, the system supports continuous and automatic operations, optimizing your handling needs while reducing manual labor.

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Transfers Empty Capsules to Filling Machine

The CapsuJet C20 from Hanningfield is an engineered-to-order empty capsule transfer system designed for seamless integration into pharmaceutical and nutraceutical production lines. What sets the CapsuJet C20 apart is its use of a patented venturi system that gently conveys empty capsules at a high throughput of 300,000 capsules per hour. It is adept at handling all hard shell capsule sizes, including gelatin, HPMC, and vegetable capsules, ensuring minimal to zero capsule damage. The system is compatible with continuous, automated operations, operated via a fully adjustable optical sensor that optimizes the capsule flow by regulating the convey cycle. Its construction in 316L stainless steel for contact parts and 304 stainless steel for non-contact parts ensures durability and compliance with cleanroom standards. The mobile trolley design allows for flexible installation, while the adjustable dimensions allow for customization based on specific production needs. The CapsuJet C20 is best suited for applications in the pharmaceutical, food and beverage, chemical, cannabis, and nutraceutical industries, providing efficient solutions for pre-processing, processing, and packaging departments.

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Automates and Transfers Powders Efficiently

The Uni-Vac V-Series V05 from Hanningfield represents an ultra-hygienic vacuum conveyor solution, specifically engineered for effective powder transfer. Its seam-welded, rolled hopper design eliminates all welds for easy cleaning, making it ideal for stringent applications in the pharmaceutical, food and beverage, nutraceutical, chemical, and cannabis industries. This unit accommodates up to 300 kgs/hr, integrating seamlessly into your processing lines by providing automated, dust-tight transfer across various stages. Unlike compressed-air reliant systems, the Uni-Vac V05 operates with an electric pump, reducing energy consumption and streamlining maintenance. Constructed using 316L and 304 stainless steel for superior durability and corrosion resistance, this conveyor supports versatile applications, including pharmaceutical tablets and vitamin supplement production. Its design aligns with GMP standards, ensuring compliance with regulatory requirements and facilitating easy dismantling for cleaning, thus enhancing operational efficiency while safeguarding product integrity.

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Controls Dust and Unloads Sacks Efficiently

The Sack Tip Station from Hanningfield Process Systems is engineered to enhance manual unloading operations while maintaining strict dust control standards in pharmaceutical, food, and chemical processing environments. This equipment is constructed from robust 316L stainless steel with FDA-compliant seals, ensuring hygiene and durability. The station features an integrated dust extraction hood that efficiently captures particulates, protecting both operators and the surrounding process area. Designed for seamless integration into existing production lines, it accommodates manual and batch operations, facilitating the handling of diverse powder types, from pharmaceutical granules to chemical additives.

Capable of handling various product types, this station supports gravity and vacuum-based conveying systems, making it adaptable to different production scales and specifications. Its compliance with industry standards, including availability of full validation documentation like FS/DS, FAT, SAT, and IQ/OQ, makes it suitable for regulated industries seeking high-quality, controlled environments. Additionally, with customizable design options, the Sack Tip Station can be tailored to meet specific operational requirements, ensuring optimal performance and safety in various industrial applications.

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Conveys and Transfers Powders Efficiently

The Uni-Vac V-Series V100 from Hanningfield Process Systems is a vacuum conveyor system tailored for ultra-hygienic applications. Its seamless design features a rolled and seam welded hopper body, eliminating welds to reduce contamination risk, while supporting easy dismantling and cleaning with clamp assemblies. It efficiently handles powders across multiple industries, such as pharmaceuticals, food and beverage, and chemical production, delivering up to 4000 kgs/hr throughput. The V100 operates without compressed air, relying on an electric pump for air flow—a design that not only simplifies installation but also enhances energy efficiency. Its 316L stainless steel contact parts ensure excellent corrosion resistance, making it suitable for sensitive applications. Customization options allow adaptation to specific production requirements, such as variable hopper sizes and configurations. The V100 complies with GMP standards, aligning with stringent quality expectations in highly regulated sectors.

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Transfers and Automates Powder Conveying Operations

The Uni-Vac V-Series V10 from Hanningfield is a versatile vacuum conveyor designed to enhance material handling processes in the pharmaceutical, food and beverage, and chemical industries. It features a rolled and seam-welded hopper body, customizable for specific application requirements, ensuring ultra-hygienic operations. Operating with a powerful electric pump, it eliminates the need for compressed air, optimizing energy use across continuous and high-speed operations. Ideal for handling a variety of products, including pharmaceutical tablets, protein powders, and cannabis-infused edibles, it supports efficient vacuum conveying, suck-and-dump, and direct loading processes. With a maximum throughput of 900 kgs/hr, it integrates seamlessly into pre-processing and processing operations, minimizing manual handling and enhancing operational efficiency. All contact parts are constructed from 316L stainless steel, ensuring product integrity, while its crevice-free design facilitates easy cleaning and supports GMP compliance.

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Handles, Loads, and Unloads Packaging Containers

CFT Group’s Robotic Handling Systems are a versatile solution designed to enhance beverage and food packaging processes. These systems excel at seamlessly integrating into continuous and automated production lines, addressing the challenges of high-speed material handling. Featuring customizable configurations, they efficiently handle various container types, including juice bottles, tomato sauce jars, and energy drink cans. With a maximum capacity of 360 containers per hour, these systems utilize advanced robotics for precise recognition and handling, reducing manual intervention and improving safety. Equipped with reliable components for easy maintenance, CFT’s robots offer universal grippers, eliminating the need for format changes. Ideal for diverse applications, these robotic solutions accommodate solid and liquid products, ensuring streamlined operations in beverage manufacturing and food processing industries.

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piFLOW®t

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Mixes and Homogenizes High-Capacity Liquid and Powder Products

The InlineMaster High-Shear Vacuum Mixer from Daniatech is engineered to provide unmatched efficiency in mixing and homogenizing high-capacity liquid and powder products across a wide range of industries, including dairy, food, and beverages. What sets the InlineMaster apart is its ability to integrate seamlessly into continuous production lines, utilizing a vacuum-assisted method to draw powders below the liquid level, instantly wetting them and generating a controlled vortex. This process ensures a homogeneous, air-free dispersion within seconds. With a throughput of over 40,000 liters per hour and powder intake capacities reaching up to 14,000 kg/h, it is suited for demanding applications such as flavored yogurt, almond milk, and salad dressings. Automation is achieved through a PLC-controlled system that supports remote monitoring, maximizing operational efficiency. The InlineMaster boasts low energy consumption thanks to its high-shear mixing and optimized motor control, delivering energy savings while maintaining high output. Constructed in compliance with EHEDG standards, it features a hygienic design with options for stainless steel construction to ensure durability and resistance to corrosion. Maintenance is kept minimal with an integrated CIP system, and the mixer provides customization options such as additional powder hoppers and tailored motor configurations to meet specific production needs.

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