Fill, position, and seal tubes in one automated process

The tube filling and sealing monoblock from Omniprojekt is a carousel-based system designed to fill and close plastic (PE/PVC/laminate) and aluminium tubes with creams and semi-solid products. The machine integrates tube orientation, dosing, and closing into a single compact unit, supporting both semi-automatic (OT.205) and fully automatic (OT.301) configurations.

Empty tubes are positioned in rotating nests on the carousel, where they are oriented based on printed markers to ensure correct alignment for filling and sealing. The system can handle 12–14 tubes per cycle, depending on the configuration. Product dosing is performed using a servo-driven linear actuator, allowing electronic adjustment of fill volume between 15 and 250 ml, with high repeatability and dosing accuracy.

For plastic tubes, the system uses a thermal welding module, where the tube end is heated, sealed, and trimmed to create a clean and consistent closure. For aluminium tubes, a lacing module mechanically folds and seals the tube end, ensuring a secure closure without leakage. The machine automatically switches between modules depending on the tube type.

The system supports a wide range of products, including toothpaste, pharmaceutical ointments, cosmetic creams, gels, shampoos, adhesives, and food products such as ketchup or mayonnaise. Tube formats include cylindrical, oval, conical, and specialised shapes such as cartridges or mascara tubes.

With capacities of up to 1,000 tubes/hour (OT.205) and 2,000 tubes/hour (OT.301), the machine is suited for both small-batch production and continuous industrial use. The system is controlled via a Siemens HMI with PLC, enabling monitoring, parameter adjustment, and remote access in line with Industry 4.0 requirements.

The compact footprint (approx. 1000 × 1500 × 2000 mm) allows installation in space-constrained production areas, while modular design supports fast format changeovers within 15–20 minutes.

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Fills and Seals Tubes Efficiently

The TGM B620 Tube Filler and Sealer from Adelphi Manufacturing offers a reliable solution for high-speed tube packaging. Designed to accommodate a variety of industries such as cosmetics, pharmaceuticals, and agrochemicals, this equipment effectively handles facial creams, adhesives, and juice concentrates. With a throughput of up to 6,000 metal tubes and 4,800 plastic tubes per hour, it features an automatic filling, sealing, and ejection process that enhances production efficiency while minimizing waste through its tube orientation sensors. The machine integrates seamlessly into existing production lines with its ergonomic tube loading system and ensures operator safety with all driving components housed below the working table. The TGM B620 supports hygienic operations with crevice-free surfaces and a lubricant-free design, while the hot air sealing method for plastic tubes and the fold and roll crimping for metal tubes cater to diverse packaging needs. Its availability within the UK and Ireland comes with the assurance of meeting local compliance and certification standards.

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Fills and Seals Tubes Efficiently

The TGM E250Semi Tube Filler and Sealer from Adelphi Manufacturing is designed to enhance efficiency in packaging lines across various industries, including cosmetics, pharmaceuticals, and food production. This semi-automatic system excels in filling and sealing metal, polyethylene, and laminate tubes with precision, reducing product waste through accurate orientation and crimping mechanisms. It operates with an impressive throughput of up to 2,500 tubes per hour for metal tubes, and up to 2,000 for polyethylene and laminate tubes.

Integrating seamlessly into your existing production line, the TGM E250Semi features adjustable settings to accommodate tube diameters ranging from 10 to 50mm and lengths from 50 to 240mm. Its hygienic design with crevice-free surfaces ensures compliance with industry standards, while a lubricant-free operation reduces maintenance requirements. Optional features such as a heated hopper, product level control, and a water cooler allow for further customization, ensuring the machine adapts to your specific production needs.

Whether producing face creams, lubricants, or food products, the TGM E250Semi offers reliable performance and enhanced productivity. Its robust construction and optional material finishes provide excellent durability and corrosion resistance, critical for handling diverse products safely and efficiently.

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Fills, Seals, and Crimps Tubes

The TGM S420 Tube Filler and Sealer from Adelphi Manufacturing offers an exceptional solution for high-speed tube packaging across a spectrum of industries, including cosmetics, pharmaceuticals, and food. This equipment excels by automatically filling, sealing, and ejecting up to 4,200 metal tubes or 3,200 polyethylene/laminate tubes per hour, ensuring a streamlined production process.

Its hygienic, lubricant-free design features a tube orientation sensor to minimize waste, aligning each tube correctly for filling. The machine is built with operator safety in mind, housing motors and the drive system below the working table. The unique fold and roll crimping system effectively seals metal tubes, while polyethylene and laminate varieties are sealed using hot air or hot jaws.

Designed for versatility, the TGM S420 handles tubes ranging from 10 to 50mm in diameter and 50 to 240mm in length, making it ideal for products like facial creams, ointments, and even agrochemical gels. This robust machine integrates seamlessly into existing production lines, and its continuous operation mode enhances efficiency by maintaining consistent throughput.

Available exclusively in the UK and Ireland, it comes equipped with options to adapt to your unique manufacturing requirements, supported by Adelphi’s commitment to customization and engineering support.

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Weighing control of up to two lanes with just one indicator

The Checkweigher for stand-up pouches from Anritsu, is a space-saving checkweigher for multiple lanes. These checkweighers are suitable for lines where multiple lanes of products are inspected with just one unit, such as divided filling packaging or tube filling lines. The Anritsu KW6205E type – allows weighing control of up to two lanes with just one indicator. It has colour LCD touch panel, automatic power switching and support of GMP and HACCP.

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