Form and seal cartons around grouped products at line speed

The wrap around case packers from Ferrum Group are end-of-line packaging machines designed to group products and form corrugated cartons directly around them. The system supports multiple packing principles, including drop-type, linear, side-feeding, and side-loading configurations, allowing you to adapt the packing process to your line layout and product flow.

Products such as cans, glass bottles, and PET bottles are first collated into the required pack pattern. A flat corrugated cardboard blank is then positioned, folded around the product group, and sealed using hot-melt glue. This wrap around principle creates compact, stable cartons suitable for transport, stacking, and palletising.

Depending on the configuration, the machine can operate at capacities ranging from 10 up to 80 cartons per minute, supporting both medium and high-speed beverage lines. Servo-driven motion systems ensure accurate positioning of products and cartons, enabling consistent pack quality and repeatable operation.

Different machine types are used depending on production requirements:

• Drop-type packers load products vertically into the carton, suitable for stable containers and compact layouts
• Linear packers process products in a straight flow, supporting high-speed applications up to 80 cartons/min
• Side-feeding packers introduce products laterally, offering flexibility in line design and multi-lane handling
• Side-loading packers combine compact footprint with stable case forming for high-throughput environments

The machines are equipped with PLC-based control systems and HMI interfaces, allowing centralised control and quick adjustments. Full servo control enables fast format changeovers, while integrated detection systems (such as bottle-missing control) prevent incorrect packing.

The use of 3-layer corrugated cardboard (≥3 mm) combined with controlled hot-melt application ensures strong case integrity and consistent sealing quality. The system integrates with upstream filling and labelling equipment and downstream palletising systems, forming a key step in automated beverage packaging lines.

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Precisely Fills Edible Oils and Formulated Sauces

The Weightech E rotary weight filler from CFT Group is engineered for precision filling of edible oils and formulated sauces, providing exceptional accuracy and gentle product handling. Utilizing advanced load cell technology, it ensures precise weight measurement and minimizes product waste, enhancing efficiency in your production line. Capable of processing 3,000 to 45,000 containers per hour, this filler is suitable for a wide range of liquid product applications, including tomato paste, mustard, and mayonnaise. Seamlessly integrating into automated production environments with PLC-controlled filling valves, it offers easy integration and process optimization. Built with durable materials for hygiene and safety, the Weightech E simplifies operations through features like a pressurization system for high-viscosity products and load cell calibration for consistent performance.

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Handles, Loads, and Unloads Packaging Containers

CFT Group’s Robotic Handling Systems are a versatile solution designed to enhance beverage and food packaging processes. These systems excel at seamlessly integrating into continuous and automated production lines, addressing the challenges of high-speed material handling. Featuring customizable configurations, they efficiently handle various container types, including juice bottles, tomato sauce jars, and energy drink cans. With a maximum capacity of 360 containers per hour, these systems utilize advanced robotics for precise recognition and handling, reducing manual intervention and improving safety. Equipped with reliable components for easy maintenance, CFT’s robots offer universal grippers, eliminating the need for format changes. Ideal for diverse applications, these robotic solutions accommodate solid and liquid products, ensuring streamlined operations in beverage manufacturing and food processing industries.

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Automates Handling and Packing of Diverse Bag Formats

The robotic case packers from CFT Group are engineered to optimize your food packaging line by efficiently automating the handling and packing of diverse bag formats. These systems excel in integrating seamlessly into existing operations, ensuring full automation driven by programmable logic control (PLC) systems. Suitable for processing fruits, sauces, jams, and vegetables, the equipment handles up to 2,400 containers per hour. Utilizing a 3D vision module, it guarantees precise bag placement in different carton styles and includes automatic rejection of non-compliant items. Designed with modularity, additional robots can be integrated, enhancing productivity. The equipment also achieves energy efficiency with automatic head changes and improved motor controls, promoting sustainability with reduced operational costs. Built with safety compliance in mind, all electrical systems are contained within the structure, supporting smooth and reliable performance in demanding environments.

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