Controls Dust and Empties Bags Efficiently

The Sack Tip Station by Hanningfield Process Systems is engineered for precise and efficient powder handling across various industries, including pharmaceuticals, food and beverage, chemicals, and nutraceuticals. Its core innovation lies in the ability to integrate seamlessly into existing production lines, facilitating manual or continuous operations. This station addresses dust control challenges by incorporating a dust extraction system that safeguards the operator and environment. It is constructed from durable 316L stainless steel for high corrosion resistance and features FDA-compliant seals for stringent hygiene standards. Typically used to empty bags efficiently, it can integrate with downstream vacuum conveyors or alternative transfer methods, optimizing workflow. The Sack Tip Station supports customization options to perfectly align with specific application needs and can include validation documentation for regulatory compliance.

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Gently Transfers Filled Capsules

The Hanningfield CapsuJet FCC is an engineered capsule conveyor system tailored for pharmaceutical and nutraceutical industries. Utilizing a patented venturi system, it ensures the gentle transfer of filled capsules with minimal damage, maintaining product integrity. Positioned adjacent to capsule filling machines, it integrates smoothly into your production line, automating the transfer process with a capacity of 200,000 capsules per hour. The compact design, featuring a 200-liter hopper and Tri-Clover clamps, provides efficient operation and easy cleaning without special tools. Built with 316L stainless steel for contact parts, it ensures durability and compliance with pharmaceutical standards. Mounted on a mobile trolley for flexible placement, the system supports continuous and automatic operations, optimizing your handling needs while reducing manual labor.

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Transfers Empty Capsules to Filling Machine

The CapsuJet C20 from Hanningfield is an engineered-to-order empty capsule transfer system designed for seamless integration into pharmaceutical and nutraceutical production lines. What sets the CapsuJet C20 apart is its use of a patented venturi system that gently conveys empty capsules at a high throughput of 300,000 capsules per hour. It is adept at handling all hard shell capsule sizes, including gelatin, HPMC, and vegetable capsules, ensuring minimal to zero capsule damage. The system is compatible with continuous, automated operations, operated via a fully adjustable optical sensor that optimizes the capsule flow by regulating the convey cycle. Its construction in 316L stainless steel for contact parts and 304 stainless steel for non-contact parts ensures durability and compliance with cleanroom standards. The mobile trolley design allows for flexible installation, while the adjustable dimensions allow for customization based on specific production needs. The CapsuJet C20 is best suited for applications in the pharmaceutical, food and beverage, chemical, cannabis, and nutraceutical industries, providing efficient solutions for pre-processing, processing, and packaging departments.

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Achieves Efficient Particle Size Reduction

The Uni-Mill B-Series from Hanningfield is an over-driven conical milling solution that excels in efficient particle size reduction across pharmaceutical, nutraceutical, and chemical industries. Utilizing a belt-driven impeller inside a 60º inclusive screen, it ensures precise comminution through compression and shearing. This conical mill accommodates both dry and wet milling, supporting diverse applications such as powder processing and oral solid dosage production. Capable of achieving particle sizes as low as 150 microns, the Uni-Mill models offer varying throughputs—up to 7200 kgs/hr. Designed for seamless integration into production lines, the mill can be customized with options like nitrogen purging and temperature monitoring. Constructed with 316L stainless steel contact parts, and FDA-compliant seals, it complies with stringent industry standards, including ATEX for explosive environments. With customization available for inlet/outlet configurations, it supports efficient CIP systems for easy and contamination-free cleaning, backed by engineering support for tailored solutions.

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Mills and Sifts Powders for Consistent Particle Size

The Particle Sizing Solution from Hanningfield Process Systems seamlessly integrates milling and sifting functionalities into a single unit, effectively optimizing your production operations. This versatile equipment features interchangeable conical mill and centrifugal sifter heads, allowing for precise control over particle size distribution and uniformity. It is ideal for processing powder formulations such as tablets, capsules, and protein powders across industries including pharmaceuticals, nutraceuticals, chemicals, and food and beverage.

Engineered for efficiency, it supports inline operations with high throughput capabilities that extend from lab to pilot and full-scale production. The system operates at low heat, dust, and noise levels, enhancing workplace conditions and efficiency. Constructed from 316L stainless steel and featuring FDA-compliant components, it ensures compliance with industry standards while offering robust corrosion resistance.

The Particle Sizing Solution is equipped with a coupling drive arm for quick tool changes, facilitating easy cleaning and maintenance through its GMP-compliant, easy-clean design. Additionally, the ATEX/ex-proof version allows safe operation in volatile environments. Whether you’re de-lumping materials or achieving fine particle milling, this equipment is designed to meet and exceed the rigorous demands of modern production lines.

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Mixes and Conveys Powders and Bulk Solids

Hosokawa Micron’s Industrial Powder Mixing and Conveying System is expertly engineered to enhance the operational efficiency of your production line. This customizable system features a high-shear mixing technology integrated with advanced conveying solutions, ensuring uniform distribution and consistent quality of your powders and bulk solids. It is adept across various applications, from food and beverages to pharmaceuticals and cosmetics, producing products such as nutritional protein shakes, cosmetic powders, and steel powder for additive manufacturing.

The system operates both in batch and continuous modes, accommodating up to 50 tons per hour based on specific product densities and characteristics. Its automation capabilities are empowered by a comprehensive PLC system, providing remote monitoring and seamless integration with existing production lines. Energy efficiency is maximized through variable-speed drives, reducing energy consumption by up to 30%.

Constructed from durable stainless steel options, the system offers robust corrosion resistance, suitable for chemical processing environments. Compliance with industry standards like GMP and FDA ensures safety and quality across applications. The inclusion of a CIP system facilitates rapid, contamination-free cleaning, minimizing downtime and maintenance. Hosokawa Micron offers full customization and engineering support, allowing rotor speeds and chamber configurations to match your exact processing needs.

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Processes and Recrystallizes Sugar for Optimal Quality

The Sugarplex SX Flow from Hosokawa Alpine is a space-efficient sugar processing system tailored for confectionery and sugar industries. This system combines grinding and recrystallization, utilizing a pressure-shock resistant design for continuous operation without additional filters or fans. Ideal for producing high-quality icing sugar, it achieves fineness values of 99% < 450 µm at throughputs of up to 3 tons per hour. The integrated pin disc design enables precise particle size control and easy cleaning, ensuring minimal downtime and maintenance costs. Applications include food production, pharmaceuticals, and cosmetics, processing materials like sugar, spices, and herbal teas into finely milled powders. Designed with ATEX zone 22 compliance, it features a three-phase motor with speeds up to 145 m/sec, offering efficient energy use through frequency converter adjustments. Constructed from durable stainless steel, it provides robust operation in various industrial environments. Customizable features and engineering support are available to meet specific production requirements.

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Ensures Consistent Discharge of Bulk Materials

The Vibration Bin Discharger “ExtraVib” Type EVK from Hosokawa Solids is engineered to tackle the complex task of consistent bulk material flow. With its mass flow principle, it prevents segregation and reduces clearance volumes, ideal for ensuring high load capabilities in storage silos. Designed for industries ranging from chemicals to food and pharmaceuticals, it supports diverse applications such as pigment production, cathode material handling for batteries, and granulated sugar processing. The EVK model’s vibration technology promotes even discharge and dosing accuracy, crucial for continuous operations. Constructed in various configurations, including hygienic designs, it complies with industry standards for cleanliness and efficiency. Available in corrosion-resistant materials, its robust design proves essential for demanding environments with options for custom engineering to fit specific process needs.

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Separates and Collects Dust in Breaded Product Lines

The Stein Dust Collector System from Stein efficiently manages airborne particulates in continuous breading operations. Designed for integration in poultry, meat, seafood, and ready meal production, it utilizes a cyclone air separator to effectively separate and collect dust in a dedicated tank. This process minimizes airborne particles, reducing contamination risks and improving the working environment.

Capable of handling the dust generated from high-demand production lines like chicken nuggets and fish sticks, this system supports seamless production with minimized downtime. Its semi-automatic operation is easy to integrate into existing lines, requiring minimal operator intervention while maintaining high efficiency.

Constructed with durable stainless steel, the Stein Dust Collector System offers excellent corrosion resistance, making it suitable for demanding food processing conditions. Its low-maintenance design features easy-to-clean components, supported by mechanically sound structures to reduce noise levels to below 75 decibels.

With options like the DCS 5 model for the APAC region and global availability of the DCS 7.5, Stein provides customization and engineering support tailored to your specific processing needs.

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