Delivers high-quality homogeneous compounds

TURBULA^® from WAB-GROUP^® is a 3D shaker mixer specially designed for uniform mixing of powdery substances with varying particle sizes and specific weights. It can accommodate both wet and dry components or different wet ingredients.

The unique three-dimensional movement involving rotation, translation, and inversion is designed per the Schatz geometric theory. It sets the mixing container into a constantly changing, rhythmically pulsing motion, exposing the chemical product to dynamic and homogeneous mixing. Various configurations of the 3D shaker mixer can accommodate container volumes from 0.1-55 liters, making them well-suited for diverse industries from battery manufacturing, research and development, to chemical plants.

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Achieves perfect homogenization of APIs with three-dimensional mixing

TURBULA^®, a 3D shaker mixer from WAB-GROUP^®, is designed for uniformly mixing powdery substances with diverse particle sizes and specific weights. It excels in handling both wet and dry components, like powder inhalers or API.  Based on the Schatz geometric theory, its distinctive three-dimensional motion incorporates rotation, translation, and inversion. It facilitates a dynamic and harmonious mixing of the API with the carrier material. This constant, rhythmic pulsing motion of the shaker container ensures exposure to a vibrant, homogeneous mixing. Available in a range of configurations to accommodate container volumes spanning from 0.1 to 55 liters, the 3D shaker mixer proves its versatility across various pharma industries, R&D labs, as well as pharma production plants.

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Uniformly homogenizes bulk materials with a high-capacity

dyna-MIX^® from WAB-GROUP^® is a 3D shaker mixer designed for high-quality mixing of solids, liquids, and their combinations. It comes with tank volumes from 40-1000 liters. The mixer employs a hinged universal joint to mount the mixer container which creates controlled three-dimensional movements as a result of the two vertically superimposed rotations. These movements lead to a gentle, consistent, and reproducible mixing process.

The required motion paths are programmed into the PLC control module, which regulates the sequence of motion of the mixing bowl. The container-specific clamping device adapts to the loading and unloading of variable mixing bowl sizes.

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Intensive and homogenous mixing on microscale

The mini Cyclomix from Hosokawa Micron is a high-shear batch mixer for dry powders in a miniature scale. It is the downsized version from the Hosokawa Cyclomix, which combines different processes in one single machine for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
Moreover, the speed of this mixer can reach up to 6,000 L /min, the maximum volume it can handle is 20-100mL, and the product batch should weigh approximately 20 g. The result of the unique composition of the mixing element is an intensive homogenous and quick mixing of the powder components.

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Experiment with cohesive powders on a lab scale

The Hosokawa Micron high shear impact mixer 1 liter is a downsized Cyclomix lab model, with a working volume of typical 0.3 – 1 liters powder content, mainly used for cohesive powders. Using frequency control, any mixing process can be imitated on this small-scale mixer: from slow speed pre-blending to high-speed coating, agglomeration, and dispersion.
It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion in the batch process.
Combining different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.

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Mixes and Homogenizes Powders and Liquids

The InjectMaster from Daniatech is an innovative high-shear inline mixer designed to enhance mixing efficiency across various industries, including dairy, food and beverage, and biotechnology. Featuring a unique rotor-stator mechanism, the InjectMaster utilizes a specially designed injector to create strong suction for precise powder blending. It effortlessly handles mixing, homogenization, and pumping processes, ensuring consistent product quality for applications such as yogurt, ice cream base, and protein supplements.

With models like the InjectMaster 40-160 and 50-160, the equipment provides capacities of up to 60 kg/min powder intake and 40 m³/h flow rate, accommodating diverse production scales. Its manual butterfly valve ensures precise control over powder dosage, while ergonomic design optimizes operator efficiency. The mixer integrates seamlessly into existing production lines with options for powder automation, control cabinets with frequency inverters, and various fittings to suit specific manufacturing needs.

Built for energy efficiency, the InjectMaster minimizes operational costs with low service requirements, and its EHEDG-compliant design ensures hygienic operation, essential for industries like dairy and personal care. Optional features like double mechanical shaft seals and ATEX compliance cater to specialized production environments, offering flexibility and reliability for extensive customization and engineering support.

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Mixes and Homogenizes High-Capacity Liquid and Powder Products

The InlineMaster High-Shear Vacuum Mixer from Daniatech is engineered to provide unmatched efficiency in mixing and homogenizing high-capacity liquid and powder products across a wide range of industries, including dairy, food, and beverages. What sets the InlineMaster apart is its ability to integrate seamlessly into continuous production lines, utilizing a vacuum-assisted method to draw powders below the liquid level, instantly wetting them and generating a controlled vortex. This process ensures a homogeneous, air-free dispersion within seconds. With a throughput of over 40,000 liters per hour and powder intake capacities reaching up to 14,000 kg/h, it is suited for demanding applications such as flavored yogurt, almond milk, and salad dressings. Automation is achieved through a PLC-controlled system that supports remote monitoring, maximizing operational efficiency. The InlineMaster boasts low energy consumption thanks to its high-shear mixing and optimized motor control, delivering energy savings while maintaining high output. Constructed in compliance with EHEDG standards, it features a hygienic design with options for stainless steel construction to ensure durability and resistance to corrosion. Maintenance is kept minimal with an integrated CIP system, and the mixer provides customization options such as additional powder hoppers and tailored motor configurations to meet specific production needs.

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Mixes, Homogenizes, and Disperses Liquids and Powders

The LabMaster 100 VA from Daniatech is a versatile high-shear vacuum mixer engineered for R&D, laboratory, and small-scale production environments. This specialized mixer integrates vacuum technology and high-shear mixing to ensure rapid homogenization, eliminating air entrapment and achieving a uniform product texture for applications in food, beverages, personal care, and biotech industries. With its direct steam and cooling capabilities, it offers precise thermal control, essential for producing stable emulsions, sauces, and creams. Capable of managing viscosities up to 50,000 cP, the LabMaster 100 VA offers a customizable setup with options for alternative fittings and voltage specifications. Its integrated PLC control system enhances automation and process control, ensuring seamless integration into your existing line. Designed according to EHEDG standards, it facilitates easy cleaning and maintenance, ensuring hygienic operations. Additionally, careful engineering allows for customization, including motor types and safety certifications, catering to specific product and process needs.

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Mixes, Homogenizes, and Emulsifies Liquids and Powders

The LiquidMaster 50-160 by Daniatech is a versatile high-shear rotary mixer designed to enhance the efficiency of mixing, homogenizing, and emulsifying operations in the dairy, food, beverage, and personal care industries. Operating on the rotor-stator principle, it efficiently circulates approximately 75% of the liquid back into the vessel, ensuring thorough mixing. This equipment is capable of handling both low to medium viscosity products on its own, while high-viscosity applications (>250 cP) benefit from positive feeding.

The LiquidMaster is ideal for producing recombined dairy products, sugar solutions, and emulsifiers, meeting the diverse mixing needs of its target industries. With a capacity to handle up to 60 kg/min of powder and 200 liters of liquid, it excels in batch production scenarios. The mixer integrates seamlessly into existing processes with its table-mounted ergonomic design and tri-clamp fittings, allowing easy connection to existing lines.

Equipped with a compact control cabinet for speed adjustments and start/stop operations, the LiquidMaster enhances process control and operational effectiveness. Available options include double mechanical shaft seals and alternative voltage configurations, facilitating customization to specific process requirements. For maintenance, the design incorporates a CIP spray ball for effective cleaning, ensuring minimal downtime and maintaining hygiene standards.

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Performs High-Shear Mixing and Emulsification

The MixMaster series from Daniatech offers versatile, high-shear mixing solutions for your production line challenges. These mixers employ a rotor-stator principle, efficiently processing applications from dairy to personal care products. Designed for both batch and inline operations, the MixMaster units are adept at handling various viscosities, offering effective homogenization, droplet size-reduction, and emulsification. With capacities ranging from 5 to 30 ms/h and pressure capabilities up to 8 Bar, they maintain consistency in complex mixtures like yogurt smoothies and vegan cheese spreads. Integration is seamless, featuring options like flushed mechanical shaft seals and PLC compatibility for enhanced process control. Constructed with high-quality materials, the MixMaster ensures durability and complies with industry standards, including GMP and FDA, facilitating easy cleaning with CIP systems. Customizable features and engineering support ensure the MixMaster meets your specific production needs.

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