Form, fill, and seal pouches in a continuous process

The Unipak pouch filling machine from Omniprojekt is a fully automatic form-fill-seal system designed to package liquid, creamy, and pasty products into four-side sealed sachets. The machine forms pouches directly from laminated film rolls, fills them with product, and seals them in a continuous operation.

The process starts with two رولs of laminated foil, which are fed into the machine and thermally welded to form a pouch. The product is then dosed into the formed pouch using a piston-based volumetric dosing system (standard), with options for mass flow or magnetic dosing depending on product characteristics. After filling, the pouch is sealed on all four sides, creating a compact and leak-proof package.

The machine supports both simplex (single-lane) and duplex (double-lane) configurations. In duplex mode, the system can reach capacities of up to 3,600 pouches per hour, while simplex operation delivers up to 1,800 pouches per hour, depending on pouch size and product type.

The system handles a wide viscosity range, from low-viscosity liquids such as water or syrups to high-viscosity products such as creams, gels, mayonnaise, and sauces. Pouch sizes range from 35–150 mm width and 50–200 mm length, with maximum dimensions of approximately 150 × 200 mm.

A 30-litre hopper with level control ensures consistent product supply during operation. The machine is controlled via a Siemens HMI and PLC, allowing precise adjustment of dosing, sealing, and production parameters. Integrated sensor systems monitor machine performance, while optional systems such as checkweighing, metal detection, and printing (inkjet or thermal) support quality control and traceability.

The compact design (approx. 1000 × 1400 × 2000 mm) allows installation in space-constrained environments, while modular construction enables quick format changes and easy maintenance

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High-performance and high flexibility

STATEC BINDER’S SYSTEM-F is a fully automatic vertical form-fill-seal packaging machine. It has a bagging capacity of about 900 bags an hour. It produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from the flat film.

The flat film to be used for packaging the product is first inflated with the help of a forming shoulder. This process is easily carried out because the forming shoulder is laced with a low friction coating. The initial seal on the film is made by a constantly heated hot-sealing bar, which performs vertical overlapping sealing. The product to be packaged is weighed according to pre-set requirements and is poured into the film via the filling tube. The hot-sealing bar then seals the filled package on the top, while also forming a lower seal for the next flat film. The packaging system also has a built-in blade which ensures that filled bags are separated from the tube. The entire process is carried out with the shortest possible cycle times with the help of an intensive air cooling system.

The Vertical Form Seal Machine has an adjustable format set which allows different package sizes to be produced. The format or production can be changed by just one person in just a few minutes by a rotating magazine. This rotating magazine is installed directly on the machine and holds several format sets of different sizes ready at all times. Although it is primarily aimed to be used for packaging moderately free flowing products such as chemicals, it is also suitable to be used with products such as animal feed, fertilizer and salt.

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High production capacity, flexibility, while saving time

STATEC BINDER’S SYSTEM-T is a fully automatic form fill seal bagging machine in which forming, filling and sealing of a package take place on the same machine. It can bag up to 2400 units per hour and combines high-quality packaging from a polyethene (PE) tube with high production capacity.

The form fill seal bagging machine has workstations for forming, filling and sealing the bags, which means that three bags are always being processed simultaneously. This enables a shorter cycle time for each stage of the process. It also ensures that even at high production speeds the bags are always formed, filled and sealed at the precise moment. Its modern yet sturdy configuration lays emphasis on easy accessibility, generous clearances, long maintenance intervals and low maintenance costs.

Due to the high flexibility of the form fill seal bagging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5 kg and 50 kg. Additional perforation of the bags is also possible.

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Automates High-Speed Bag Placement

The SpeedyPlast by Niverplast is a versatile high-speed bag placer, ideal for industries such as bakery, meat, fish, oils, and e-commerce. It features a seamless bagging process that includes placing, opening, spreading, and inserting pre-fabricated bags over solid products like bread loaves, frozen fish fillets, and kiwi packages. Its compact design supports up to 25 placements per minute, ensuring continuous, uninterrupted operations. The SpeedyPlast integrates easily into existing production lines, offering custom automation options, including recipes for various box sizes and data printing capabilities. Available in stainless steel, it provides corrosion resistance and low maintenance costs, maximizing operational efficiency. Its innovative technology minimizes air entrapment between bags and boxes, enhancing product preservation and packaging quality. With a focus on low total cost of ownership, the SpeedyPlast offers exceptional value through energy-efficient operation and engineering support for custom-built solutions.

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Forms, Fills, Seals, and Cuts Packaging

The SEPP machine from Niverplast B.V. is a versatile vertical form fill seal solution designed to streamline the packaging process across a range of industries including bakery, meat, and e-commerce. Distinguished by its compact design, the SEPP operates with an intuitive touchscreen interface, configured in multiple languages, ensuring ease of use in fast-paced environments. Capable of packaging up to 1,800 bags per hour, this machine accommodates a wide variety of film roll sizes to suit different packaging needs.

Niverplast’s SEPP can be configured in a vertical or 45° inclined filling position, providing flexibility to match production line requirements. Its fully stainless-steel construction and low-maintenance design offer robust performance, while integrated film alignment maintains precise packaging consistency. With impulse sealing and a film cutting blade, the SEPP supports continuous operation, minimizing downtime and maximizing efficiency. Optional modules, such as a thermotransfer print and gusseted bag capability, further enhance its functionality. Perfect for processing solid and powdered products, SEPP seamlessly integrates into existing packaging lines, improving throughput and operational efficiency while maintaining product integrity.

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Wraps and Seals Biscuits and Snacks

The KG Overwrapper Machine from Tecnicam is engineered to enhance efficiency in the packaging lines of biscuit manufacturers and food packaging companies. Its mechanically driven operations use chain transmission and cam-driven movements to securely infeed, wrap, and seal biscuits of various shapes, including round, square, and rectangular. This machine integrates seamlessly with CAM’s end-of-line solutions, beginning the packaging process from primary packing to palletizing. Designed for continuous operation, it handles all heat-sealable films, except for PE and Cast PP, accommodating various industry needs with options like tear-off tape and automatic feeders. The machine’s cantilever design facilitates easy access for maintenance and hygiene compliance in food environments.

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Forms and Molds Popcorn Balls

The Model M563 Popcorn Ball Machine from AC Horn Manufacturing is designed to enhance efficiency and uniformity in popcorn ball production. This PLC-controlled machine, with servo motor drive, forms up to 72 sugar popcorn balls or 45 caramel balls per minute. It features food-grade UHMW Polyethylene forming cups, ensuring precision in creating both standard and holiday-shaped popcorn balls.

Ideal for snack and confectionery applications, it integrates seamlessly into existing production lines, supporting high-speed operations crucial for large-scale manufacturers. Its stainless steel frame, hopper, and catch pans allow easy sanitation, while the heated hopper and internal agitators ensure proper texture and bonding of coated nuts and popcorn.

Engineered to meet diverse processing requirements, the M563 minimizes downtime with easy maintenance and offers customization to adapt to specific recipe needs. Suitable for food industry standards, this machine aids in maintaining consistent product quality.

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Cuts and Forms Confectionery Products Rapidly

The RC1 High-Speed Forming and Cutting Machine from Theegarten-Pactec revolutionizes confectionery production by delivering rapid processing and precise cutting of various confectionery products. Specially designed for continuous operations, it efficiently cuts and forms soft caramels, chewy sweets, bubble gum, hard candies, and more, directly from a mass rope. With a capacity to handle up to 2,000 products per minute, this versatile machine ensures seamless integration into existing production lines, optimizing throughput and reducing bottlenecks.

Its high-performance knife and forming rollers are powered by servo motors, allowing for flexible settings and quick changeovers between product sizes. The RC1 is ideal for confectionery manufacturers and food processing companies, looking to streamline operations in the food and packaging industries. Additionally, this equipment supports sustainable production with its ability to process recyclable mono films and paper-based packaging materials.

Available with various customization options, the RC1 can be tailored to meet specific production needs, ensuring compliance with industry standards. It is engineered for reliability and easy maintenance, featuring accessible components and comprehensive service support to minimize downtime and extend equipment longevity.

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Forms, Cuts, and Wraps Confectionery Products

The U1-EFC from Theegarten-Pactec is a high-speed side fold packaging machine designed for the confectionery and food packaging sectors, merging efficiency with versatility. Distinguished by its ability to seamlessly form, cut, and wrap products such as soft caramels, chocolates, and jelly products, it integrates into continuous production lines. With a capacity of 1,000 wrapped products per minute, it ensures reliability for high-volume operations. The U1-EFC accommodates varying product characteristics and packaging requirements, including a unique comic strip inner wrapper feature. Engineered for energy efficiency, it optimizes motor control, reducing consumption while maintaining output. Constructed with robust materials, it offers long-lasting performance and minimized maintenance demands. Furthermore, customizable settings allow adaptation to specific production needs, supported by comprehensive engineering assistance from Theegarten-Pactec.

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