Roasts and Cools Nuts and Snacks Efficiently

The M322 and M333 Batch Roasters from AC Horn Manufacturing are designed to deliver consistent roasting and cooling for snack food and nut processors. These roasters feature a precision roasting process with uniform heat penetration, providing optimal flavor and texture development in nuts, seeds, and grains. Capable of handling up to 1,800 lbs/hr, they offer manual and fully automatic operations adaptable to various production needs. The integrated cooling system ensures seamless downstream processing, making them ideal for producing high-quality peanut butter, coated nuts, or grain-based snacks. Engineered for efficiency, these roasters are constructed from durable materials, ensuring long-term performance and low maintenance requirements. Whether you’re a small batch operation or a large-scale producer, the M322 and M333 provide reliable, scalable solutions to enhance your production line.

The post Batch roaster for nut processing appeared first on Vekamaf.com.

Roasts and Dries Nuts and Seeds Continuously

The Telford Turbo-Flo Roaster from AC Horn Manufacturing is engineered to deliver precision in continuous nut and seed processing. This equipment sets itself apart by employing state-of-the-art technology for even, consistent roasting and drying across various applications. It serves industries including food, snack manufacturing, and nut processing to produce end-products like roasted almonds, caramel popcorn, and peanut butter spreads. The Telford Turbo-Flo supports continuous operations with capacities ranging from 75 lbs/hr to 9,925 lbs/hr depending on the model, optimizing throughput for large-scale production lines. It integrates seamlessly via PLC control for enhanced automation, reducing energy consumption and operational costs. Tailored to your processing needs, the roaster offers options for material handling and modular add-ons, ensuring flexibility and efficiency in production.

The post Continuous nut roaster for large-scale nut processing appeared first on Vekamaf.com.

Applies Oils and Seasonings to Snack Products

AC Horn Manufacturing’s Industrial Seasoning and Coating System is engineered to optimize flavor application in snack production. This system features continuous flow oil applicators and electromagnetic scarf plates for even distribution of oils, seasonings, and slurries. Ideal for producing caramel popcorn, honey-roasted peanuts, and chili lime tortilla chips, it supports various snack food industries. The system’s processing capacity is tailored to meet specific production needs, ensuring seamless integration with existing lines. With options for stainless steel construction, it offers corrosion resistance and durability. Easy to clean and maintain, it connects with CIP systems to minimize downtime. Customization is available for specific product requirements, supported by AC Horn’s experienced engineers.

The post Seasoning system for snack products appeared first on Vekamaf.com.

Minimizes Damage and Enhances Product Appearance

The Retractable Smooth-Flo Spiral Chute from AC Horn Manufacturing is engineered specifically for food processing companies and snack manufacturers seeking to minimize product damage during transfer and packing operations. This innovative equipment gently fills bulk totes by lowering the chute into a pre-positioned container and incrementally retracting as it fills. With precise product-level sensors and programmed gradual lift, it ensures a delicate transition, reducing drop height and preserving the integrity and appearance of delicate items like butter toffee popcorn, coated nuts, and almond butter. Ideal for continuous or semi-automatic operations, this spiral chute can be seamlessly integrated with existing conveyor systems to enhance productivity and quality control. Engineered for durability and efficiency, the chute supports a variety of applications in industries such as snack manufacturing, nut processing, and popcorn production. Designed with food-grade materials, it maintains high standards of hygiene and is easily maintained, ensuring long-term operational reliability.

The post Retractable spiral chute for bulk material handling appeared first on Vekamaf.com.

Ensures Controlled Product Acceleration and Flow

The Smooth-Flo Chute by AC Horn Manufacturing is an engineered spiral chute designed to enhance your production line efficiency. It is pivotal in preventing product breakage through its unique design that enables controlled acceleration and first-in/first-out flow. Ideal for food and pharmaceutical sectors, this equipment handles a variety of end-products including cheese popcorn, granola, and roasted nuts, while integrating seamlessly with existing conveyor systems.

The Smooth-Flo Chute operates without cross seams or ridges, eliminating product flow disruptions and ensuring high-quality product appearance. It’s constructed with materials that meet industry standards for safety and hygiene, suitable for continuous operations. Customizable to your specific production requirements, the chute ensures optimal performance, making it an indispensable component in material handling applications.

The post Spiral chute for gentle product handling in limited space appeared first on Vekamaf.com.

Grinds and Blends Nuts into Smooth Butter

The Nut Butter Mill from AC Horn Manufacturing is engineered to offer precision grinding for a variety of nuts, setting it apart through its single-disk attrition process that ensures consistent texture and blend. Ideal for snack food manufacturers, industrial R&D, and university labs, it produces high-quality peanut, almond, and cashew butters with ease.

Utilizing different mill plates, this versatile equipment guarantees precise control over the grind profile, addressing both food and industrial product needs. With model options like the 8″ Model 148 capable of 1,000-2,000 lbs/hr, to the more robust 24″ Model 247 handling up to 7,500 lbs/hr, it’s adaptable to different scales of operation.

The mill’s integration into production lines is seamless, offering bench-top applications and continuous operations for streamlined processing. Its energy-efficient design contributes to reduced operational costs, while optional materials ensure durability against corrosion and wear. For further customization, engineering support is available to meet specific processing requirements, making it a trusted choice for nut processing solutions.

The post Nut butter mill for snack food processing appeared first on Vekamaf.com.

Pops and Processes High-Capacity Popcorn Batches

The Platinum Series Dry Popper from AC Horn Manufacturing offers a high-capacity, continuous popcorn production system designed for industrial-scale snack food manufacturers. Utilizing a forced air combustion system with internal laminar baffling and precise burner controls, this popper ensures efficient popping and consistent product quality across various popcorn flavors and coatings. Suitable for applications such as butter-flavored and caramel-coated popcorn, it supports large throughputs with models ranging from 200 to 1,500 lbs/hr. Automated via advanced PLC controls, it seamlessly integrates into existing production lines while minimizing energy consumption and operational costs. Constructed with extra insulation, the equipment is built for durability and reduced maintenance. Optional infeed screw conveyors and sifting tumblers allow for further customization to meet specific production needs. Ideal for both food and snack production industries, this popper guarantees reliable results in continuous, high-volume operations.

The post Continuous dry popcorn popper appeared first on Vekamaf.com.

Grinds and De-stones Corn for Masa Production

The Stoneless Corn Masa Mill LM-18” from AC Horn Manufacturing revolutionizes masa production with its innovative design featuring proprietary Nihard alloy plates, offering durability and precision unmatched by traditional stone mills. This equipment is designed for seamless integration into high-speed, continuous operations for snack food manufacturers and masa processing facilities. It’s capable of producing between 2,500 and 6,000 lbs/hr of consistent, high-quality masa for making tortillas, chips, and other snacks using a grinding and de-stoning process that eliminates the need for additional downstream equipment. Its robust construction withstands common processing contaminants like rocks and metal, ensuring operational longevity and reducing maintenance frequency. The system includes options such as a cup & cone assembly and a consolidated control panel for customizable processing needs.

The post Stoneless corn masa mill for snack food processing appeared first on Vekamaf.com.