Fill, cap, label, and inspect bottles in one system

The liquid filling monoblock from Omniprojekt is a fully automatic rotary system designed to dose, close, label, and inspect liquid products in bottles ranging from 10 to 500 ml. Built according to GMP standards, the system is suitable for pharmaceutical, cosmetic, food, and chemical applications, including products with different viscosities and handling requirements.

Empty bottles are fed into the system via an infeed table and transported through the monoblock carousel. Product dosing is performed using volumetric piston pumps (standard), with options for mass or magnetic flow measurement. The system uses progressive nozzle movement to control filling and reduce splashing or foaming, ensuring accurate and repeatable dosing.

Closures such as screw caps, corks, or specialised closures are applied using a pick-and-place system and tightened with servo-controlled torque, ensuring consistent sealing. Integrated inspection systems verify correct cap placement and detect missing or defective closures.

The machine can include an integrated labelling station and inkjet or laser coding, enabling full traceability within the same unit. Additional inspection systems check label presence and print quality, while defective bottles are automatically rejected.

For high accuracy, the system can be equipped with a checkweighing function, measuring bottles before and after filling and adjusting dosing parameters in real time. Optional features such as inert gas flushing support sensitive products by reducing oxygen exposure.

With capacities of up to 1,500 bottles/hour (SPX-1500) and 3,000 bottles/hour (DPX-3000), the system is suitable for small to medium-scale production. The compact footprint (approx. 3000 × 1400 × 2140 mm) allows installation in space-constrained environments, while format changeovers can be completed within 15–20 minutes.

The machine is controlled via a Siemens HMI with PLC, enabling monitoring, parameter adjustment, and remote access as part of Industry 4.0 environments.

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Tailor made labeling solutions for ampoules, vials and bottles

The labeling machines of Rota meet all requirements of the pharmaceutical industry in an optimal manner. You need properly attached and error-free labels to market your drugs. Rota machines are ideal for integration of any kind of control and printing features from various manufacturers, with top precision at high speeds.

Flexible solutions at in-feed and out-feed of the labeller allow its integration into packaging lines from other manufacturers, as well. Upright transport of all containers, whether of glass or plastic, guarantees a high precision application of labels. Rota labeling machines for ampoules, vials and bottles can label up to 24.000 containers per hour.

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Fills and Packages Semi-Liquid Products

The OLAF from Niverplast B.V. is a high-speed filling machine designed for semi-liquid products, addressing the challenges faced by food and beverage manufacturers, oil producers, and chemical processors. This equipment stands out for its ability to fill up to 12 tons per hour with outstanding precision, utilizing a dual-stage dosing system to ensure accuracy. It processes various semi-liquids, such as oils, fats, and liquid formulations, making it ideal for end-products like vegetable and industrial cooking oils, mayonnaise, and cosmetics.

Engineered with an intuitive touch interface and remote control capabilities, the OLAF integrates seamlessly into existing packaging lines, reducing downtime with its hygienic valve system and stainless steel construction for superior durability and corrosion resistance. Optional features like Clean in Place (CIP) preparation enhance ease of maintenance, while heated anti-drip trays prevent product loss. This machine caters to the needs of those seeking to improve operational efficiency and product quality in high-demand environments.

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Fills, Caps, Labels, and Collects Containers

The Medium Capacity Filling Line from Kulp Makina is an automated monobloc system designed to streamline the packaging process for a variety of industries, including food, cosmetics, pharmaceuticals, and chemicals. This integrated solution efficiently fills, caps, labels, and collects containers, handling liquids, gels, creams, and pastes with precision. The line includes synchronized components like a filling and capping monobloc, labeler, and feeding and collecting tables, ensuring seamless operation and optimal throughput of up to 1300 packages per hour. It’s ideal for products ranging from chocolate spreads and cosmetic creams to engine oils and disinfectants. The system is PLC-controlled for easy integration into existing production lines, offering flexibility and reliability. Constructed with durable materials, it supports rigorous cleaning regimens and can be customized with engineering support to fit specific production needs.

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Processes and Packages Liquids and Slurries Efficiently

The High Capacity Filling Line from Kulp Makina is engineered for versatile packaging solutions across diverse industries such as food, cosmetics, and chemicals. This line excels with its synchronized system, incorporating feeding tables, rinsers, filling machines, capping machines, labelers, and collecting tables, ensuring a seamless flow from start to finish. Designed to handle a wide range of liquid and slurry products—ranging from chocolate spreads and sauces to cosmetic creams and industrial chemicals—it provides precision and efficiency with throughputs up to 4800 packages per hour. The system is fully integratable with existing production lines, offering customizable options tailored to specific production needs, and features energy-efficient components to minimize operational costs. Built with robust materials suitable for various applications, it meets stringent industry standards ensuring reliability and longevity. Whether for high-volume food production or delicate cosmetic filling, Kulp Makina offers comprehensive engineering support and optional customization, adapting the equipment to your unique operational requirements.

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Fills and Packages Liquids and Viscous Products

The PVD and PDD series from Kulp Makina are specialized two-head volumetric filling machines, designed to meet the diverse needs of industries like food, cosmetics, and chemicals. These machines excel with their pneumatic operation, enabling precise filling and packaging of liquids, viscous products, and those containing particulates. The system utilizes a controlled volumetric filling process, with capacities ranging from 840 to 1600 packages per hour, depending on model and filling volume.

Applications include a wide range of products—from food items like chocolate spread and tomato paste to cosmetic creams and industrial lubricants—demonstrating its versatility. The machines are fully pneumatic and integrate seamlessly into existing production lines, featuring a user-friendly touch screen interface for ease of operation. An automatic level control system synchronizes with the transfer pump, optimizing product priming from an 80-liter hopper, while an anti-dropping system ensures filling accuracy within ± 1%.

Constructed with 316L stainless steel for parts in contact with products, these machines offer high corrosion resistance, meeting stringent food hygiene standards. Optional features such as CIP (Clean-In-Place) systems and double-jacketed hoppers enhance cleaning and efficiency. Additionally, customization options are available, including interchangeable nozzles and adjustable-speed nozzles for handling foamy products, making these machines adaptable for specialized requirements.

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Fills Liquid and Viscous Products Efficiently

The 8 Head Filling Machines from Kulp Makina are designed to handle a variety of liquid and viscous products with precision and efficiency. Equipped with both servo motor and pneumatic options, these machines uniquely combine versatility and accuracy, ensuring filling precision to within ±1%. They accommodate diverse packaging sizes and shapes, making them suitable for industries such as food, cosmetics, and chemicals.

The machines use a servo-controlled volumetric filling system with diving nozzles, optimizing filling accuracy and reducing product waste. Capable of handling up to 6,000 packages per hour, they are ideal for high-speed production environments. Integration into existing production lines is seamless with a user-friendly touch screen interface available in multiple languages and a “No container-No fill” system to prevent downtime.

Constructed with 316L stainless steel for product-contact parts and 304L for structural components, these machines are resistant to corrosion and designed for easy cleaning with an optional CIP system. The filling machines also meet food hygiene standards, ensuring safe operation for consumable products. Customizable options, including double-jacketed hoppers and specialized nozzles, provide solutions tailored to specific production needs.

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Fills and Packages Liquid Products Efficiently

The Response Automation Base from Adelphi Manufacturing is engineered to meet the diverse needs of liquid product manufacturers in sectors ranging from cosmetics to pharmaceuticals. This filling and packaging solution stands out for its versatility and precision, utilizing up to four independent Response Benchtop Fillers, which can be converted from an 8-head automatic filler in just 30 minutes. Designed to fill containers at speeds of up to 60 per minute, it covers volumes from 5ml to 1L with exceptional accuracy at ±0.25%, minimizing waste and boosting profitability.

Constructed with 316L stainless steel and PTFE contact parts, it complies with stringent pharma and food-quality standards. The system offers seamless integration into existing production lines, featuring optional infeed and outfeed tables. Pneumatic cut-off nozzles ensure clean fills, while its quick-strip design significantly reduces downtime during maintenance. With no EU import duty, this system provides an accessible solution for manufacturers seeking efficiency and reliability in their operations.

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Fills and Caps Liquid Products Efficiently

The Response Monobloc 250 Filler & Capper from Adelphi Manufacturing is a versatile solution for packaging liquid products efficiently across industries such as cosmetics, pharmaceuticals, and food. This compact machine fills and caps up to 35 containers per minute, with volumes ranging from 3ml to 250ml, offering precision with an accuracy of ±0.25%. Its quick-strip design minimizes downtime, while the intuitive HMI touch screen ensures ease of operation. Constructed from 316L stainless steel and PTFE, it meets both pharma and food quality compliance. Designed to integrate seamlessly into existing production lines, it can incorporate in-feed tables, bottle blowers, automatic cap placement, and labeling systems to complete turnkey packaging lines. The machine’s bench-top design allows for easy changeover between different container sizes, reducing operational bottlenecks. Additionally, its construction ensures zero EU import duty, making it an economically viable option for manufacturers globally.

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Fills and Dispenses Liquid Products Efficiently

The Masterfil Automatic Flowmeter Filler from Adelphi Masterfil is designed to revolutionize your liquid filling operations across diverse industries. What sets this equipment apart is its exceptional accuracy of up to ±0.2%, ensuring minimal waste and enhanced profitability. It accommodates a vast range of fill volumes from 250ml to 30L, making it suitable for products like detergents, essential oils, and liquid medications. With the capacity to fill up to 4,500 containers per hour using 2 to 12 adjustable filling heads, its flexible configuration supports expanding production needs.

This machine integrates seamlessly with existing lines, requiring minimal downtime for product and container changeovers through its easy-to-recall filling profiles. Its durable construction, featuring hygienic 316L stainless steel and PTFE contact parts, is ideal for harsh environments. The equipment offers variable speed filling to handle both foaming and non-foaming liquids efficiently. Available with ATEX compliance for flammable products, it ensures safety and regulatory adherence. Maintenance is simplified with a user-friendly design and optional CIP system, ensuring cleanliness without extensive downtime.

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