Customisable Ampoule filling machine with the highest filling accuracy

Rota’s filling machines allow the filling from small scale batches to mass production with optimal performance range. Filling can be done for the ampoules and vials that are from 0.2 ml to 30 ml and can afford up to 24.000 per hour.

Ampoules are the perfect containers to store parenteral fluids and their filling demands rigidly controlled sterile conditions. Rota’s own rotary pumps guarantee high filling accuracy in continuous operation without re-adjustment. This Ampoule filling machine comes with an easy to handle approach when looking to clean and sterilise the filling system, whether manually or with automatic CIP/SIP systems.

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Fills and Sterilizes Liquid and Slurry Products

CFT Group’s Minipak, Aseptic Magnum, Macropak RVS, Macropak MF, Macropak AF, and Labopak aseptic filling machines offer tailored solutions for seamless integration into food and beverage processing lines. These machines specialize in filling and sterilizing liquid and slurry products, ensuring precise dosing and maintaining product integrity. They cater to a diverse range of applications, including fruit purees, UHT milk, tomato paste, and sauces.

The aseptic filler range incorporates state-of-the-art technology with flexible packaging options, handling capacities ranging from 5 to 1,000 liters per bag, and achieving speeds of up to 500 bags per hour with low viscosity products. They integrate smoothly with existing processing and packaging setups, featuring remote monitoring capabilities via VPN and advanced PLC controls.

Available with robust materials such as stainless steel, these machines stand up to the challenges of handling high-acidity products while ensuring compliance with FDA standards. Enhanced cleaning capabilities, including steam washing and CIP options, facilitate maintenance and minimize downtime, while customizable features meet specific production needs, offering a competitive edge in modern production environments.

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Processes Cytotoxic and Hygroscopic Pharmaceuticals Safely

The Freeze Dryer & Aseptic Isolator Filling Line from Telstar is engineered to meet stringent pharmaceutical and biotech production needs. This integrated system performs critical tasks such as filling, lyophilization, capping, and crimping of cancer treatment vials and cytotoxic injectables while ensuring aseptic conditions. It employs a sterile multi-chamber configuration with VHP biodecontamination and advanced monitoring systems to maintain operator safety and product integrity. Designed for high potency and hygroscopic products, this equipment handles both batch and continuous operations with precision. It features cold shelf loading and low-temperature air handling units for effective lyophilization, ensuring the stability of delicate compounds. The inclusion of RFID glove testers and advanced isolation units supports seamless integration into existing lines, while compliant with GMP standards. The use of stainless steel construction enhances durability and corrosion resistance, reducing maintenance burdens and ensuring longevity.

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Processes and Sterilizes Lyophilised Products

The Sterile Lyophilised Filling Line from Telstar is a comprehensive solution for pharmaceutical manufacturers and biotech companies. It specializes in processing sensitive biopharmaceutical and pharmaceutical powders and liquids under sterile conditions. Utilizing precise weighing and inline milling, it seamlessly integrates into your production line, ensuring materials are charged into containers while maintaining sterility. The system supports both batch and continuous operations, equipped with advanced aseptic barrier isolators and laminar flow systems to prevent contamination.

Designed for industries like pharmaceuticals and biotech, this equipment handles processes such as lyophilisation, filling, and sterility testing. It features robust automation with PLC controls and offers remote monitoring capabilities. Made from high-grade stainless steel, it complies with GMP standards, providing corrosion resistance crucial for sterile environments. Maintenance is simplified with built-in CIP systems, and customization is available to meet specific operational and product needs. Perfect for empowering your processing, final conditioning, and packaging departments, this line enhances throughput without compromising quality or safety.

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Controls Contamination and Facilitates Aseptic Transfers

Telstar’s Laminar Air Flow Systems are engineered to maintain stringent aseptic conditions across pharmaceutical, food, cosmetic, and packaging industries. Utilizing unidirectional airflow and HEPA filtration, these systems effectively control contamination by creating a positive pressure environment. Ideal for producing sterile injectable medications, luxury skincare creams, and biodegradable food containers, they seamlessly integrate into existing production lines with both manual and automated options.

The systems can be customized to specific operational needs, featuring a range of configurations—from fixed installations to mobile units equipped with battery-operated air flow. Compliance with ISO 14644-1 standards and cGMP guidelines ensures the highest quality and safety. Energy-efficient mechanisms paired with low maintenance costs offer long-term operational savings. Available in corrosion-resistant materials, the Telstar Laminar Air Flow Systems support various applications with robust performance and reliability.

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