Reduces and Sizes Coarse Lumps Efficiently

The Pre-Crusher APC from Hosokawa Solids is engineered for seamless integration into diverse production lines, offering coarse material pre-crushing with precision. This equipment excels in breaking down large lumps or agglomerates without the need for additional conveying or vacuum systems, promoting cost-effectiveness and space efficiency. It’s suitable for use in chemicals, pharmaceuticals, foodstuffs, and powdered minerals, delivering products like protein-enriched foodstuffs and recycled plastic pellets. Operating continuously, it handles high-speed processing, aided by a replaceable grate and defined gap width for customizable particle sizing. Engineered with a focus on low energy consumption and available with material configurations for chemical resistance, the Pre-Crusher APC is easy to clean and maintain, supporting compliance with industry standards.

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Crushes and Homogenizes Bulk Materials

The Bexmill ABM from Hosokawa Alpine is a versatile conical mill designed for the efficient crushing and homogenization of bulk materials. It enhances flowability and bulk density, ideal for applications in pharmaceuticals, chemicals, and food processing. Employing a conical grinding chamber, it ensures high speeds and consistent particle size distribution without opening the chamber. The Bexmill ABM is adept at processing a wide range of materials, from powdered milk to titanium dioxide pigment, achieving throughput rates from 10 to 10,000 kg/h. Its PLC-controlled operation allows seamless integration into existing production lines, accommodating both laboratory and industrial scale processes with quick tool change for ease of maintenance. Offered in stainless steel, this mill is compliant with FDA standards, ensuring compatibility for sensitive applications. Customizable configurations, including ATEX-compliant designs, cater to specific user needs.

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Analyzes Particle Size for Quality Control

The Air Jet Sieve e200 LS from NEXOPART offers precise particle size analysis for laboratory and pilot operations. This versatile equipment excels in ensuring consistent powder quality for a range of industries, including chemicals, pharmaceuticals, and food processing. Utilizing a finely calibrated air flow mechanism, it separates particles with precision, crucial for products like lithium iron phosphate powder and cosmetic foundations. With a focus on efficiency, the e200 LS supports seamless integration into existing lab setups, featuring manual and continuous operations for flexibility. Designed for rigorous use, it delivers accurate results with minimal energy consumption, facilitating compliance with industry standards. Cleaning and maintenance are simplified with its user-friendly design, ensuring your analysis stays accurate and reliable over time.

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Most versatile size reduction equipment available on the market

The Mikro ACM Air classifier mill from Hosokawa Alpine is one of the most versatile types of size reduction equipment available in the market. Size reduction is a result of the feed product impacting against the rotating grinding elements and against the stationary liner. At beater tip speeds of up to 140 m/s, fineness values of d97 = 10 µm are achieved.

The fines pass through the classifying wheel and exit the mill. The cut point is a function of the classifying wheel speed, which can be adjusted even during operation.

The most common applications of the Air classifier mill, are materials for powder coatings, cosmetics, food, pharmaceutical, chemical, and Mineral industries.

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Ultrafine classification of industrial fillers

The TTD Turbo Twin Double from Hosokawa Alpine is second to none when it comes to classifying soft to medium-hard minerals at high throughputs, for example in the production of fillers.

The patented classifying wheel geometry of the Turbo Twin permits high throughput rates and loading factors at high fineness values of up to d97 = 3.0 μm. Due to the low-pressure drop of the TTD, this machine is characterized by its high energy efficiency. Savings of up to 25 % are possible.

Another unique feature is the optimized product routing direct to the classifying wheel. This prevents any back mixing with the already classified coarse material. It is no longer necessary to adjust the classifying wheel gap, which simplifies maintenance tremendously.

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Compact and functional design

The Turbo Twin Single TTS from Hosokawa Alpine is a classifier that belongs to a newly designed series of Single-wheel air classifiers. The development is based on the established ATP/NG technology and it’s considered impressive thanks to its compact design. The TTS is designed for medium-sized fines yields in the mineral powder and filler industry. Just as with the TTD, the TTS is characterized by its low-pressure drop and thus reduced energy consumption. Over and above this, its ease of maintenance is convincing.

Ideal for the ultrafine classification of soft to medium-hard materials such as industrial fillers, calcium carbonate (GCC), talcum, dolomite, barite, kaolin and so on.

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Ultrafine classifying for superfine powders

The ATP Turboplex from Hosokawa Alpine is an air classifier for ultrafine classifying operations, obtaining with this superfine powders in the fineness range d97 = 5 to 10 µm; with the NG model, finenesses of d97 = 2 µm (d50 = 0.3 µm) are possible. The horizontal arrangement of the classifying wheel reduces wear even with abrasive products and guarantees a long service life.

The ultrafine air classifier operates across the entire separation range without oversize particles and ensures a high yield thanks to the integrated coarse material classifier, which also increases the cut point. With Turboplex multi-wheel classifiers, several horizontally arranged classifying wheels of the same diameter are driven separately. The common speed control is achieved via an adjustable static frequency converter.

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Even at high feed rates, the quality of classification is maintained

The ASP Stratoplex from Hosokawa Alpine is a high-efficiency classifier, designed for the fine to medium-fine separation range with a D97 of approximately 10-200 µm. Even at high feed rates, the quality of classification is maintained.

A compact and modular system that permits not only a top performance but also a trouble-free, space-saving system installation. Many sizes are available with feed capabilities of up to 100 tons/hr.

Often used in the Mineral Filler Industry for separating glass (ground), metal oxides, calcium carbonate, zircon flour, kaolin, bauxite and so on.

It is available in wear-resistant construction for even the most abrasive applications. Integration with ball mill circuits is easily accomplished.

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Precise classifications of even the finest particles

The Micron MS from Hosokawa Alpine is an airflow ultrafine classifier designed as an air-flow classifier (pneumatic product feed), that works in a range of approx. d97 = 15 to 150 µm and has as feature its high throughput capacity.

Energy-saving because of the low classifier speed at the same fineness in comparison with other classifiers. This also means a low degree of wear.

Depending on the industry, the airflow classifier can be manufactured in a wear-protected design for operation with abrasive feed materials, and for applications in the food or pharmaceuticals industries, the classifier can be manufactured in stainless steel.

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Grinds and Classifies Powders and Granules

Hosokawa Alpine’s industrial mills and classifiers are globally recognized for their precision in grinding and classifying powders and granules. Utilizing advanced milling and classifier technology, they ensure consistent particle size for applications ranging from pharmaceuticals to food processing. With applications in mineral raw materials, chemicals, and recycling, these machines handle diverse products like quartz, acetaminophen, and whey protein powder. Operating continuously and at high speed, they are PLC-controlled for seamless integration into your production line. Designed for efficiency, they feature variable-speed motors that reduce energy consumption, and are available in stainless steel to ensure corrosion resistance. Maintenance is streamlined with an included CIP system, while customization options offer tailored solutions to meet specific production requirements. Meeting GMP and FDA standards, Hosokawa Alpine provides equipment that upholds compliance and quality in sensitive industries.

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