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Cartoning Packaging Machines

cartoning

Cartoning

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

The most important part of a capsule is its contents. But if the shell is not carefully made, the dosage ingredients inside lose effectiveness. From molding to sizing, capsule manufacturing equipment forms perfectly-matching husks ready for filling. The simplicity of encapsulation revolutionized pharmaceuticals since it was introduced in the 19<sup>th</sup> century. However, capsules are changing to increase delivery efficiency and reduce the dependency on gelatin.

Capsules

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

Although not all women use makeup every day, almost all of them own at least one makeup product, be it lipstick or face powder. Most makeup products share the same basic ingredients of waxes, oils, and fillers with pigments like iron oxide used for colors and shades. Makeup manufacturing equipment includes pulverizers, mixers, and mechanical press machines to produce cosmetic products in different forms such as powder, liquid, or mousse.

Makeup

Detergents are cleaning agents that help remove dirt and grease from porous and non-porous surfaces. Industrial production of detergents began after World War I. Still, it was after the 1950s and 1960s that the detergent industry grew exponentially due in part to the development of new detergent manufacturing equipment.

Detergents

With the right processing machines, almonds, cashews, pine nuts, hemp, coconut, oat and soy can be processed into healthy plant-based milk. To produce it, grind the raw materials, screen, soak and mix them till you obtain a milky white liquid.

Plant-based milk

Healthcare products are goods or services used to improve, maintain or prevent the deterioration of health or ease the consequences of illness. Healthcare products include a wide range of goods, from hospital clothing, over plasters, wound care products and diagnostic devices. These products must be clean and contamination-free, which is achieved with strictly regulated healthcare equipment.

Healthcare products

Freezing ready foods is a science in its own right. The process must be performed quickly to retain the quality, but decreasing temperatures too fast forms crystals, reducing shelf-life and distorting organoleptic properties. Apart from industrial freezers, frozen food production technology specialized packaging equipment that protects the items from freezer burn and cold chain degradation.

Frozen food

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

Spirits are an expression of their combined surroundings. Everything that goes into producing a liquor bottle leaves a unique mark on the final product. So, liquor making machines are a particular equipment category in the food and beverage industry. Every detail in their design can be tasted in the spirit’s flavor, texture, or aroma. Next time you allow yourself to a tipple, raise a glass to technology.

Spirits

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Continuous

Large volume producers of sauces and ready meals continuously pack different product sizes into cartons. Intelligent and flexible infeed systems are needed to ensure your products integrate smoothly into the carton line at higher speeds.


<h2>Integrates packaging automation into your process seamlessly</h2>
The VENTO Cartoner from Mpac is a carton packaging system with a smart infeed system suitable for smaller single-serve packs as well as standard sauces and dressings packaging formats such as bottles, cans and pouches. The fully automatic cartoning and handeling of different product sizes at higher speeds is what Mpac is known for it the market.

The system has an open design for easy visibility of product flow and quick access to the components in case of maintenance and cleaning and is made of hygienic stainless steel. The cartoner is servo-driven and coupled directly to its components for minimum maintenance and long operating life. Their advanced intelligent machine interface that provides information on machine status, maintenance, and changeover controls based on product applications. From carton erecting, loading, transportation, and closing, Mpac ensures  production of upto 500 cartons per minute and  changeover for different carton sizes in less than 1o minutes.

Smart Industrial Sauce Cartoning System

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

liquid

solid

Batch

Cans have many advantages over bottles when it comes to packing, for example, your craft beer. Having a flexible automatic cartoning system for your different beer types and cases will significantly improve your process efficiency. Smaller scale manufacturers now also opt for an upgrade in their production line to efficiently erect, load and close their carton packaging.


<h2>Pack your craft beer cans into cartons automatically</h2>
The Switchback BRC-1, from Mpac Langen, is an automated carton packaging system for canned beverages such as beer, coffee, and energy drinks. The packing system has compact dimensions and is equipped with caster wheels for portability and leveling legs. A robotic arm gently handles the carton to open and close the packaging while a belted conveyor loads the cans via a pneumatic actuator. It can accommodate different can sizes, such as slim, sleek, or standard, and can pack them in 4, 6, 8, 9, or 12 formats with a maximum throughput of about 5 cartons per minute. The cartoner has a stainless steel frame and components for corrosion resistance and easy cleaning.

Horizontal Beverage Can Cartoner

Industrial canning is an important packaging step within the food processing industry for items such as beverages and tinned products. Automatic dosing and weighing systems portion out your product before distributing it into separate cans. A can seamer then folds the lid over the flange of the container, hermetically sealing the can. Some manufacturers opt for an additional plastic cap allowing consumers to re-close the can after the lid would have been peeled off.

Canning

Cognac, brandy, whiskey and other luxurious spirits often come in uniquely branded packaging designs marketed as gifts for special occasions. These luxurious designs' size, shape, folding, or flap closing can be complex and require precise packaging solutions for a high-quality finish.


<h2>Precise carton folding and packing for luxurious bottles</h2>
The MAESTRO Cartoner, from Mpac, is an automated carton packaging system specially designed to pack spirits such as whiskey or cognac. The system provides gentle product handling and is available with a dedicated infeed system to accommodate a wide range of carton sizes and special custom packaging. Processes in the system include precise carton erecting, loading, transportation, and closing. The unit has an open flap detection and automatically rejects any unclosed packaging in the process. Production capacity can go as high as 500 cartons per minute for the MAESTRO-c model and 100 cartons per minute. The system is equipped with lockable door switches for safety and Intelligent Machine Interface for information on machine status and changeover procedures.

Bottle Cartoning Machine for Spirits

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Tissues come in various formats, such as men’s sizes, family boxes, or travel tissue packs and it’s their unique carton design that makes them stand out on the shelf. Having one system in place that can handle and feed all tissue variations into flexible carton shapes will improve your packing process.


<h2>Pack tabletop tissue boxes with a smart cartoning system</h2>
The MAESTRO Cartoner, from Mpac, is an automated tissue carton packaging system suitable for tabletop napkin cartons applications like napkin dispensers or tray packs. The technology uses a feeding system with side pushers and an Intelligent Machine Interface for information on machine status and control for changeover procedures. During operation, it will automatically detect the presence of a product and will only set up the necessary carton packaging. It is made of durable and hygienic stainless steel. It is also equipped with interlock doors for safety. The system is servo-driven and coupled directly to its components and its open frame design that allows easy access and good product flow visibility.

Facial Tissue Box Cartoning Machine

Fully automated robotic packing solutions enable larger-scale food producers to pack all their food shapes and sizes in a single line. Feed, check and pack your products at high speeds with full control and flexible configuration.


<h2>Smart intelligent carton packing for all food-grade products</h2>
The MAESTRO Cartoner, from Mpac, is an automatic carton packaging system for commercial products such as breakfast cereals, milk powder, coffee or food pouches. Controls for operation are done through an Intelligent Machine Interface where information on machine status and changeover procedures can be monitored. The system can accommodate a wide range of carton sizes and types, such as flip top cartons and windowless cartons. Smart flexible infeed systems help to feed different products in bags, pouches, or flow wraps into the cartoner automatically at higher speeds. The entire system is servo-driven and coupled directly to its components for minimal wear and longer operating life and is made of hygienic and durable stainless steel. The open frame design allows easy access for maintenance and good visibility of product flow during operation. Processes in the system include precise carton erecting, loading, transportation, and closing.

Intelligent Continuous Food Cartoner

When packing frozen foods into cartons, your packaging system should be cleaned by wash-down using corrosive substances or high-pressure water to clean the surfaces that contact the food.


<h2>Pack frozen foods in cartons with a smart hygienic system</h2>
The MAESTRO Cartoner, from Mpac, is an automated side-load cartoning system for packing frozen pizza, ice cakes, frozen fruits, and ice creams. It’s made of hygienic and corrosion-resistant stainless steel and equipped with a dedicated infeed system for bags, pouches, flow-wrapped products, and other tailored solutions. The system can accommodate a wide range of carton sizes and types, such as display cartons, flip top cartons and pre-glued sleeves and has Intelligent Machine Interface (iMi) in place for automatic changeovers and machine status information. Processes in the system include precise carton erecting, loading, transportation, and closing. The entire system is servo-driven and directly coupled to its components, reducing wear and prolonging operating life.

Washdown Cartoner For Frozen Foods

Large-volume producers of single-serve packs, such as sugar sticks, instant coffee, and instant soup, continuously pack different product sizes into cartons. Intelligent and flexible infeed systems are needed to ensure your products integrate smoothly into the carton line at higher speeds.


<h2>Pack stick packs or flow packs into cartons continuously</h2>
The VENTO Cartoner from Mpac is a carton packaging system with a smart infeed system suitable for single-serve products such as condiments or coffee and milk powders. The unit is made of hygienic stainless steel materials. It has an open design for easy visibility of product flow and quick access to the components in case of maintenance and cleaning.

The entire system is servo-driven and coupled directly to its components for minimum maintenance and long operating life. It is designed to operate 24/7, allowing maximum production yield, and is equipped with an advanced intelligent machine interface that provides information on machine status, maintenance, and changeover controls based on product application. The processes include carton erecting, loading, transportation, and closing. Changeover for different carton sizes and types can be done quickly and automatically.

High-speed Cartoner For Single-Serve Products

When producing different snacks and sweets, each product will match a different carton size in packaging. A flexible cartoning system that can quickly switch from one packaging size to another maximizes production capacity while reducing the footprint of the working area.


<h2>Pack all cartons with a smart horizontal cartoning system</h2>
The VENTO Cartoner, from Mpac, is a hygienic food cartoning system often set up for customers who pack chocolate bars, energy bars, sweets, and other snacks. The unit is equipped with an advanced intelligent machine interface that provides information on machine status, predictive maintenance, and quick changeover procedures for better flexibility. It is made of hygienic stainless steel materials with an accessible design for easy cleaning. The system is servo-driven and coupled directly to its components for reliable operation and minimum wear over time. Its open design allows an optimal view of the machine’s operation and product flow. Packaging processes include carton erecting, loading, transportation, and closing.

Cartoning Machine For Snacks and Sweets

When packing single or multiple vials, ampoules or devices into boxes, gentle handling is required to prevent delicate glass materials from breaking. Robot supported infeed systems can be used for complex, highly automated processes to ensure full control, reliability and low rejection rates.


<h2>Smart and gentle product handling with a dedicated infeed system</h2>
The VENTO Cartoner, from Mpac, is a cartoning system for packaging pharmaceutical and healthcare products. The unit is made with durable and hygienic stainless steel materials and features fully automated operation. It is equipped with intuitive and user-friendly controls using Intelligent Machine Interface for quick changeovers – less than 10 minutes – and machine status information. The processes involved in the system include carton erecting, loading, transportation, and closing. It can also package products of different carton sizes and styles, with a dedicated infeed system that handles products in bags, stick packs, or pouches. With an open frame design, all system components are easy to reach for better accessibility during cleaning. The system is equipped with a servo motor coupled directly to the components for a longer operating life due to minimum wear, which also results in low operating costs.

Hygienic Cartoning Machine For Pharma and Health Products

Products filled in glass containers like wine, usually require carton packaging with preformed partitions between each item to prevent bottles from damage. However, these types of cartons are more expensive due to their higher production cost. A better way could be to use non-preformed partitions to save costs while keeping the packaged products safe and protecting them during transit.


<h2>Wrap-around carton packing system with non-preformed partitions</h2>
The wrap-around cartoner designed by Baumer is a carton packing system designed to pack bottles or cans into wrap-around cartons with non-preformed partitions. It is an ideal wrap-around cartoner for wines and other bottled products. The Baumer Wrap-Around has an external magazine for loading the cardboard and a bottom side magazine for loading the non-preformed partitions. The patented system for inserting partitions between bottles from below helps prevent damaging the labels, and by using simple cardboard pads instead of preformed partitions, raw material costs are reduced. As for controls, it uses a touchscreen panel that has multiple configurations for the packaging and allows changing configuration in a few seconds making the machine automatically set up for new products.

Cartoner with partitions for wine

When producing cereals, it is paramount to stay on top of market trends. New packaging forms can be essential for successful marketing. A versatile convertible machine, allowing you to make use of different carton shapes can be invaluable. Like, for example, a continuous vertical cartoner.


<h2>Guiding the product into primary packaging</h2>
The Basis80, designed by Basis, is a vertical cartoner, that loads products from the top, for grocery products such as cereal, short pasta, oat flakes, nutritional yeast, soda and salt. A flat carton is taken by the magazine feeder, folded and then placed onto the conveyor belt into a vertical position. After the carton is placed on the conveyor belt , it is conveyed to the spot where it is filled with the product. Afterwards, one side of the box is closed with hot melt glue. The product is not pushed into the carton, but rather guided into the secondary packaging. The necessary  information like the manufacturing date is printed on the bottom outer flap. The top flaps are closed and sealed, before the packed end product is discharged from the machine.

The BASIS-80 works with a continuous motion and is easy to adjust, which allows to work with a wide range of pack sizes. Optionally, it is possible to install a vibrating table in the loading area which allows easier sealing of the product in a box.

Continuous vertical cartoner

Depending on the primary product packages, food products like confectionery (biscuits and candies) that are packaged in a tray, can be a tight fit with secondary packaging. In this case, a solution that would be able to load the product horizontally (from the bottom of the packaging) and that pushes the product into a carton from the side, would be ideal. A horizontal cartoner is a great match for efficiently packaging food products such as flour mixes, frozen dumplings or snacks, where there’s not too much worry about breakage.


<h2>Pushing the product horizontally into cartons</h2>
The Basis50 horizontal cartoning machine designed by Basis shapes cartons for secondary packaging of food products from pre-glued blanks. Blank cartons are loaded in the machine, after which the small flaps on the end of the carton are folded, followed by the bigger flaps. With the machine, the food products that might come in bags or trays or other primary packaging, are now automatically pushed in the cartons by pushers in continuous motion. After putting the product in the preformed cartons, necessary information is printed on the outer box flap, after which the packaging is sealed with hot melting glue. The machine works with a production speed of up to 50 cartons per minute.

Secondary packaging sizes are flexible in length, width and height. The machine can work with getting the supply from a conveyor system or a flow pack. Another option is getting the supply manually. Also, it is easy to change between the primary packaging solution, be it a thin plastic film or for example group stacking of bars. Then, there is the option for the Basis50 to work with various types of packs.

Horizontal cartoner for food products

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

When it comes to frozen food, selecting quality packaging is fundamental for protection from the entry of microorganisms, light and loss of moisture. Apart from offering a good protection, the chosen material must also withstand freezing temperatures. With all this in mind, cartons are the most preferred packaging solution for frozen food, because it is economical, easy to fill, strong and quite resistant to oil and water. A vertical cartoner is a good choice to have boxes filled with frozen bulk products.


<h2>Continuous motion cartoning machine to fill cartons vertically</h2>
The VCM series manufactured by Senzani uses special components and materials such as stainless steel suited to the maintenance and cleaning requirements of the frozen food industry. This machine can cover a broad range of speed rates until reaching a production of maximum 150 cartons per minute. Cartons are loaded in the carton magazine in which photocells check the correct positioning of the carton. A rotary extraction turret picks the cartons one by one and positions them in a carton holder carousel with a continuous motor drive. Then hot-melt glue is applied to the bottom flaps. Pivoting discharge funnels ensure a constant filling of the cartons and successively detectors control product level. After filling, the upper flaps are also closed with a glue application. To avoid waste, this machine can be provided with a no product/ no carton function, in case of a product missing in the infeed flow, this specific function prevents the relevant cartons from being picked, avoiding carton rejection and glue use and waste.

It is easy to change the shape and size of the packaging, there is no need for any additional tools with the VCM series. The size changeover set includes instructions in the operator’s manual to avoid mistakes.

Entry-level vertical cartoner for frozen food

In the food industry, a large number of bulk products like for example pasta, need to be packed in a carton with vertical filling. A good choice for packing breakable pasta and to make the process more efficient, would be the use of a vertical cartoning machine that inserts products from the top and can operate without interruptions thanks to continuous motion movement.


<h2>Primary packaging solution to vertically pack food products</h2>
The Senzani cartoners VCM series has a production speed up to 150 cartons per minute in continuous motion and is a good option to pack bulk products like pasta, frozen food or detergent powder in cartons. During the production process, cartons are loaded in the carton magazine in which photocells check for correct positioning of the carton. A rotary extraction turret picks the cartons one by one and positions them in a carton holders carousel with a continuous motor drive. Hot-melt glue is then applied to the bottom flaps. Pivoting discharge funnels ensure a constant filling of the cartons and successively detectors control product level. After filling, upper flaps are also closed with a glue application. To avoid waste, this machine can be provided with a no product/ no carton function: in case of product missing in the infeed flow, this specific function prevents the relevant cartons from being picked, avoiding carton rejection and glue use or waste.

It’s easy to change the shape and size of the packaging, there is no need for any additional tools with the Senzani VCM series. The size changeover set includes instructions on the operator’s manual to avoid mistakes.

Vertical cartoning machine

Packaging products usually require a great deal of flexibility to comply with demand from marketing for shelf-ready packaging. A machine that is able to quickly change for format and size to optimize the packaging process, is a good solution for those wanting to present their products in ready-to-sell units as trays or displays.


<h2>Wrap-around cartoning machine for packaging of shelf-ready displays</h2>
For shelf-ready packaging, Senzani designed the WACM series to automate the process of wrap-around packaging of products. With this series, vertical flat blanks magazine can be loaded with no production cycle interruptions. The wrap-around packaging machine can pack a variety of products, such as stock cubes, cartons, trays, coffee capsules, tins and cans, with a production speed up to 36 cartons per minute.

To preserve the integrity of the product during the transportation phases to the shelf, the packaging needs to be solid and firm. Therefore, the cartoner machine wraps carton around the product, handling everything with care. The use of a brushless motor additionally helps reduce maintenance times as there is no more need to replace worn brushes. Another added benefit of the WACM series is that there is no need for any additional tools when changing the shape and size of the packaging.

Depending on the type or the configuration of the product, the machine has multiple stations for product transfer, packaging formation and sealing.

Display tray cartoner machine

As demand for food production increases, so does that of packaging and sealing the product and making them ready for the end-consumer.<span style="font-weight: 400;"> With the help of an automated endload cartoning system, the level of output can be consistently increased as per the needs of the manufacturing business without compromising on quality or increasing handling costs.</span>


<h2>Customizable endload cartoning system for ice-cream, cereal, and frozen food</h2>
<span style="font-weight: 400;">The CAM systems by Viking Masek are specifically designed for automatic endload cartoning for products ranging from frozen meat to cereal and ice cream to be placed in a pre-folded package and then sealed by the system ready for labelling and distribution.</span>

<span style="font-weight: 400;">Viking Masek’s CAM system is available in two versions; continuous and intermittent. The key difference is that one doesn’t stop and continuously operates, and that the other one can operate in batches or on-demand. Because of this, the continuous CAM system can process up to 240 pieces per minute as compared to just 60 for the intermittent variation. Thus, the intermittent can be more suitable for manufacturers who have lower demand, while the continuous would be more suitable for businesses who are looking to maximize their level of output.</span>

<span style="font-weight: 400;">Viking Masek endload cartoning solutions are created with the goal to be as flexible as possible to match customer´s applications based on speed and size-range requirements. Furthermore, the CAM cartoner system is completely servo driven, highly flexible, and robust.</span>

<span style="font-weight: 400;">The continuous or intermittent motions allow for simple change-overs and a broad range of applications. Featuring easy change-over, various closure systems, and product feeders, the CAM’s customised solutions ensure guaranteed high-quality performance. </span><span style="font-weight: 400;">The systems can handle a range of cartons that vary in size from as little as 225mm x 300mm x 200mm for continuous operations all the way to 400mm x 600mm x 300mm for intermittent processes.</span>

Endload cartoning machine

<span style="font-weight: 400;">Automatic cartoning for cosmetic or pharmaceutical products is a requirement for all but the lowest volumes of production. Modern machines that can operate either standalone or as part of bespoke line offer the maximum flexibility to manufacturers. High accuracy and reliability are key to ensuring this vital part of the packing process allows your line to operate at maximum efficiency.</span>
<h2>Flexible cartoner for pharmaceutical and cosmetic products</h2>
<span style="font-weight: 400;">The A1 Cartoner from FamarTec is an alternate motion cartoning machine for the horizontal packaging of pharmaceutical products and cosmetics inside pre-glued cartons. The A1 can be operated as a standalone machine, or it can be coupled to a packaging machine such as a blister packer, tray loader, tube-filler, etc. It has an optimum capacity of 100 cartons per minute.</span>

<span style="font-weight: 400;">Designed to GMP standards, the A1’s balcony construction allows complete access to all parts of the machine, simplifying routine maintenance and service, as well as carton changeover. Brushless motors are used throughout for increased reliability, longevity and efficiency.</span>

<span style="font-weight: 400;">A range of closure methods can be accommodated, including slot, glue or combined glue and slot flap closure, and the machines are set up for the assembly of dedicated feed units for the product to be packed.</span>

<span style="font-weight: 400;">The compact layout and quick changeover makes the A1 ideal for almost all lines and production areas. The addition of a touchscreen control panel with icon control makes it simple and easy to operate and monitor.</span>

<span style="font-weight: 400;">A large range of optional units enables you to tailor A1 to your exact requirements. Options include automated instruction leaflet insertion, barcode reading, OCR/OCV systems for pre-printed codes and data, inspection systems to confirm the presence of instruction inserts and product within cartons, stamping, inkjet or laser coding systems, tamper-evident systems for glue or label tampering, and full integration with serialisation systems.</span>

Horizontal cartoner for pharmaceutical applications

Thermoforming

<span style="font-weight: 400;">High volume automatic cartoning is vital for large scale production of cosmetic or pharmaceutical products. The latest high-capacity cartoners must offer high speed combined with accuracy, reliability and flexibility, as well as ease of operation, to ensure the maximum efficiency of production lines.</span>
<h2>High-performance horizontal cartoner for pharmaceuticals and cosmetics</h2>
<span style="font-weight: 400;">The A3 Cartoner from FamarTec is high-performance mechanical action continuous motion cartoning machine for the horizontal packaging of pharmaceutical products and cosmetics in pre-glued cartons. The A3 can operate at up to 300 cartons per minute, and is suitable for the high-volume cartoning of blister packs, trays, tubes, small bottles and similar products. The A3 is suitable for positioning downstream of packaging machines, or upstream of weight control, labelling, serialisation and case packaging systems.</span>

<span style="font-weight: 400;">As standard, the A3 offers pre-adapted and pre-extended chains for carton transport along with positive opening by continuous motion extractor arms and mechanical correlation. The A3 can be specified with slot or glue flap closure, as well as combines glue and slot options. A touchscreen control system with easy-to-use icon display ensures quick and simple changeover and operations monitoring.</span>

<span style="font-weight: 400;">A large range of optional units enables the A3 to meet your complete requirements. Options include automated instruction leaflet insertion, barcode reading, OCR/OCV systems for pre-printed codes and data, inspection systems to confirm the presence of instruction inserts and product within cartons, stamping, inkjet or laser coding systems, tamper-evident systems for glue or label tampering, and full integration with serialisation systems.</span>

Continuous pack cartoner

<span style="font-weight: 400;">Cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. In the production of high volume pharmaceutical and cosmetic products, cartoners need to be able to operate continuously at the highest speeds with the highest levels of accuracy.</span>


<h2>Very high capacity cartoner for large-scale pharmaceutical and cosmetics production</h2>
<span style="font-weight: 400;">The IWK SC3 series is a continuous motion cartoner that can operate at speeds of up to 800 cartons per minute. Designed specifically for the pharmaceutical and cosmetics industries, the SC3 series makes the perfect companion cartoner to the IWK TFS 80-6/8 tube filling machine and is widely used for FMCG products like toothpastes.</span>

<span style="font-weight: 400;">IWK’s experience and quality combines in the SC3 series, to offer the highest performance with the maximum efficiency. The use of servo drives throughout increases reliability and lowers maintenance costs, and the machine has been ergonomically designed to allow quick and easy access for cleaning, maintenance and changeover.</span>

<span style="font-weight: 400;">The central touch screen control offers a complete 3D visualisation of machine status and performance, and is complemented with teleservicing, which allows the remote diagnosis and clearance of faults without the need for a technician to be on site.</span>

<span style="font-weight: 400;">As well as tubes, the SC3 series is able to carton a wide variety of products, including, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.</span>

High-capacity horizontal cartoner for pharma and cosmetics appliances

<span style="font-weight: 400;">For high capacity production of cosmetics and pharmaceuticals a high speed cartoner is vital for line efficiency. Automatic cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. Flexibility is provided by a wide range of options to allow for a tailored packaging solution.</span>


<h2>High performance horizontal cartoner for large scale production</h2>
<span style="font-weight: 400;">The IWK SC series is a high performance, high output automatic cartoner specifically designed for the pharmaceutical and cosmetic industries. Available in 4, 6, and 8 models, these continuous cartoners are able to package 450, 300, and 150 cartons per minute respectively.</span>

<span style="font-weight: 400;">The IWK SC series is designed as a modular system. This means that specifying your exact requirements is simple, but also that future retro-fit is possible with minimum downtime.</span>

<span style="font-weight: 400;">The SC series features all-servo drive train for increased efficiency, smoother performance and reduced maintenance. The SC also features remote teleservicing, allowing for off-site diagnostics and fault clearance without the need for an on-site technician.</span>

<span style="font-weight: 400;">For maximum flexibility, the SC series is able to carton all product types, including tubes, blister packs, vials, ampoules, cannulas, pouches, bottles and sachets.</span>

<span style="font-weight: 400;">Across the range, the SC series can work with cartons from as small as 20x15x50mm up to 165x75x185mm, with a simple and tool-free size changeover to minimise downtime.</span>

<span style="font-weight: 400;">Operation is simple thanks to a touch screen HMI which uses a 3D visualisation to track machine performance, and the entire design is ergonomic to allow easy access for maintenance and cleaning.</span>

Automatic cartoner for applications in pharma and cosmetics

<span style="font-weight: 400;">A large number of cosmetic and pharmaceutical products are packed in cardboard cartons for protection and branding. For medium-scale production lines, the use of an automatic cartoner increases the efficiency and accuracy of packaging by taking carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing, all at a speed matched to the production volume of the line. Modular cartoner systems allow for increased flexibility and tailoring to manufacturer requirements.</span>


<h2>Medium-scale automatic cartoner with a wide range of modular options</h2>
<span style="font-weight: 400;">The IWK SC5/SI5 series is a range of automatic cartoners for medium scale production lines, capable of packaging up to 200 cartons per minute (SC5) or 100 per minute (SI5). </span><span style="font-weight: 400;">The two units are functionally identical except the SC5 offers continuous operation, and the SI5 offer intermittent operation.</span>

<span style="font-weight: 400;">The SC5/SI5 was designed specifically for use in the pharmaceutical and cosmetics industries, and features a fully modular design, allowing machines to be specified to the exact requirements of your production. It also has a short, space-saving footprint suitable for almost all locations, including those where space may be at a premium. </span><span style="font-weight: 400;">A key feature is minimising downtime on product changeover. The SC5/SI5 features quick and simple changeovers that require minimal tools, and the fully accessible design means operators can make the required changes without difficulty. It also means that cleaning and maintenance is straightforward and quick. </span><span style="font-weight: 400;">The modular design concept shows that a large number of options are available, including automatic leaflet feeding, a range of product-type transfer options, code printing, code reading and leaflet presence verification systems, different closure types, and quality control checks.</span>

<span style="font-weight: 400;">For reduced maintenance and an increase in reliability, the SC5/SI5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. In addition, remote servicing is available with automatic fault diagnosis and correction, without the need for an on site engineer.</span>

Pharmaceutical and cosmetic industry products cartoner

Most pharmaceutical and cosmetics products are packed in cardboard cartons for protection and branding. The use of an automatic horizontal cartoner increases the efficiency and accuracy of packaging by taking carton blanks that are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. Cartoners can be specified with a variety of different cartons and closure systems for maximum flexibility.


<h2>Intermittent horizontal cartoning machines for smaller-scale production</h2>
The IWK SI range of intermittent horizontal cartoners has been designed specifically for smaller-scale production in the pharmaceutical and cosmetic industries. Operating from 45 to 80 cartons per minute, the SI series can be used with virtually any product type, including tubes, blisters, vials, ampoules, bottles, sachets, and cannulas.

The SI range has been designed for ease of use with touchscreen display control and offers simple, tool-free size changeovers to minimize downtime at product change. The machine has also been designed to be easy to access at all points for cleaning or service.

Servo drives are used throughout, increasing reliability and reducing maintenance and a teleservice option is available for remote diagnostics and immediate fault correction, without the need for a service technician on site.

The modular design of the SI range means that options can be specified to meet your exact requirements, including leaflet feeding, different closure options, and a full range of pharmaceutical control options including code-reading and verification systems.

Horizontal cartoner for pharma and cosmetics

<span style="font-weight: 400;">Many pharmaceutical products are packed in protective and decorative cartons. Using an automatic vertical cartoner increases the efficiency of the packing operations by taking carton blanks and forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing, all at high speed. Flexible machines that can handle a range of carton types bring even greater benefits when used in larger scale production.</span>


<h2>Pharmaceutical cartoner with higher speed and flexibility</h2>
<span style="font-weight: 400;">The IWK VC 5 is a high speed vertical cartoner that can be used with wide range of pharmaceutical products and can form and pack up to 120 cartons per minute.</span>

<span style="font-weight: 400;">For increased flexibility the VC 5 offers an extremely fast format change to limit downtime associated with product changeover, thanks to central transport height adjustment and quickly changed carton buckets. </span><span style="font-weight: 400;">For reduced maintenance and an increase in reliability, the VC 5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. </span><span style="font-weight: 400;">To assist with monitoring and to facilitate easy changeover, the touch screen HMI makes selecting operation easy. The entire machine has also been designed with ergonomics in mind, meaning accessibility is simple and cleaning is quick.</span>

<span style="font-weight: 400;">The base unit has 40 carton carriers and stations, but the modular design means extensions to the can be added, as well as the option of automated product loading and leaflet inserting.</span>

<span style="font-weight: 400;">The flexibility of the VC 5 means a wide array of product can be cartoned, including tubes, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.</span>

High capacity cartoner for pharmaceutical applications

<span style="font-weight: 400;">Many pharmaceutical and cosmetic products are sold in protective and decorative cartons. An automatic vertical cartoner can greatly increase packing efficiency by taking carton blanks and quickly forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing. Even greater efficiencies are available through machine that can handle a wide variety of carton types.</span>


<h2>Expandable pharmaceutical cartoner at lower cost</h2>
<span style="font-weight: 400;">The IWK VI 5 is a flexible vertical cartoner for packing a wide range of pharmaceutical products. Able to form up to 75 cartons per minute, the VI 5 is also extremely flexible, with a very fast format change to limit downtime associated with product changeover.</span>

<span style="font-weight: 400;">For increased reliability and lower maintenance, the VI 5 is completely servo driven, maximising uptime and reducing noise and vibration.</span>

<span style="font-weight: 400;">Touch screen control panel makes monitoring operations or changing formats clear and simple for the operator, and the machine’s overall ergonomic design also makes for simple and quick cleaning.</span>

<span style="font-weight: 400;">Modular design means extensions to the transport system can be added, as well as automated product loading as an option.</span>

<span style="font-weight: 400;">The flexibility of the VI 5 means a wide array of products can be cartoned, including tubes, blister packs, vials, ampoules, cannulas, pouches, bottles and sachets.</span>

Vertical cartoner for pharmaceutical applications

A cartoning solution that can be operated in either continuous or intermittent mode depending on the cartoning application and with max speed around 100 products per minute.


<h2>Semi-automatic vertical cartoning solution capable of both continuous and intermittent mode</h2>
The BIPAK vertical cartoner built by Romaco Promatic is reliable, flexible and versatile cartooning solution which can be operated in either continuous or intermittent mode depending on the cartoning application. The standard Bipak model is semi-automatic. It can be equipped with a wide range of automatic feeding units to transform it into a fully automatic cartoning machine. It is designed to deliver high efficiency in volume production of upright products such as vials and jars.
Automatic product feeding by the continuous motion pick &amp; place unit (max. speed: 100 products / minute) guarantees a high output of upright products. It has a weight of 800 to 2800 kg depending on the Machine model.

Vertical cartoner

User-friendly cartooning solution with an intermittent motion for a wide range of products.


<h2>User-friendly cartoner for a wide range of products</h2>
The Romaco Promatic P 91 horizontal intermittent motion cartoners are designed to achieve maximum production performance together with a high-level of operator comfort and safety, minimum noise and vibration levels. Key movements within the cartoner are handled by servo motors and electronic cams, allowing perfectly smooth handling of all kind of products. It features a fully GMP compliant balcony design that facilitates high accessibility, easy cleaning and reduced risk of cross-contamination.

It has a weight of 1500 to 1800 kg depending on the machine configuration. Basic dimensions of the machines are around 3180 x 1740 x 1500 (L x W x H, in mm).

Horizontal intermittent motion cartoner

An automatic cartoning machine designed for both high-speed operations and medium packaging speeds with an output of approximately 400 cartons/min.


<h2>Automatic cartoning solution suitable for various kinds of products</h2>
The Romaco Promatic PC 4000 flexible high-speed cartoner series is designed to satisfy the most demanding applications. It offers a wide range of tailor-made feeding options for different products. It consistently delivers flexibility, optimal ergonomics and efficiency at speeds up to 400 cartons /min. They are designed for high-speed operation and medium packaging speeds.

This state-of-the-art automatic cartoning is controlled through total machine management via the operator panel. All movements are harmonized and precisely handled with servo motors and electronic cams, individually optimized for each type of product packed.

This Horizontal continuous motion cartoner has a weight of 2300 to 2500 kg depending on the configuration. Basic dimensions of the machines are around 4900 x 1745 x 200 (L x W x H, in mm).

Horizontal continuous motion cartoner

Transfer your strip packs products directly to the cartoner.


<h2>Smart solution for connecting a strip packaging machine with a cartoner</h2>
The Romaco Siebler FT Flexible-Format Transfer Solutions is the perfect solution for connecting primary packaging machines with a variety of different cartoners. With a 2 to 8 lane operation (depending on type and size of product) up to 900 packs /min. are handled. A wide range of pack sizes can be processed. The transfer/stacking technology allows fully automated parameter setting from the stored format recipe.

Up to six FlexPicker robots are responsible for transferring the strip packs directly to the cartoner. It can handle 200 to 900 products per minute depending on the Machine model.

Pick and place transfer for strips into cartoner

Adequately packaged frozen fries retain their original color, taste, and texture. And because frozen items like French fries are perishables, they need to be quickly packed and stored before they spoil. This is primarily why using a high speed frozen food automatic case packer can be effective and beneficial for mass production lines.

<h2>Quick, damage-free packaging for frozen French fries</h2>
The BluePrint Automation Cubemaster 300 offers a faster and more efficient solution to adequately pack frozen fries, utilizing all the box space and stacking the product vertically and horizontally. The Cubemaster 300 is a gravity case packer built for flexible frozen bag packing. It arranges the products on the belts, including a vibrating one that settles the bags before they are stacked on top of the other. They are then side-loaded into the carton packages with just the right speeds and precision, without damaging the fries inside.

Gravity packers don’t require a tool changeover as they function with handwheel adjustments. They pack different sizes of frozen fries and other frozen potato products such as service food bags or retail bags. They also rapidly yet delicately pack heavier frozen goods as well.

The Cubemaster 300 can be applied by manufacturers of other food products, for instance grated cheese.

Frozen food automatic case packer

Automated packing with robotic suction arms can quickly pickup packaged products, such as snack bags, directly from the conveyor belt, placing them into cases with considerable speed. The mechanical arms are designed with suction technology to make the process more efficient. For example, case packing machines with robotic clamps tend to drop items, making the production process less optimal.

<h2>Faster and more optimized packaging for snack bags</h2>
The Spider V Series by BluePrint Automation is designed to vertically and horizontally pack snack bags with high speed and precision. For packing bags horizontally, the Spider picks up the bags from the top and places them directly in each case. For vertical packing, the case packer tilts all the cases at a 90-degree angle in front of the conveyor, which means it’s sideloaded. The robotic suction arm then picks up each product and places them into the cassette. Then, an automated pusher drags the cases away in one movement.

The Spider V Series is integrated with BPA’s vision technology, adding more flexibility and precision to the entire packing process. It has a 3D camera installed to distinguish and pick products from the conveyor belt, reducing error rates and maximizing the uptime of the production process. Packaging quality checks are also possible. Moreover, the Spider can flexibly pack a variety of products into different cases, cartons, and containers.

The Spider V Series machine can be used by manufacturers of products from the confectionery, personal &amp; home care, ice cream, dairy, bakery, dry food, pet food, frozen food, or fresh produce industries.

Robotic case packing machine for snack bags

Large-scale cheese manufacturers process and handle products of different sizes and volumes. They require rapid packaging changeovers of flexible bags, such as pillow bags for grated cheeses, and fresh or frozen vegetables and fruits, amongst others. Automated grated cheese case packers can help you maximize your production outputs and optimize your processing units.

<h2>Flexible and quick horizontal top-load cartoner</h2>
The Gravity 100 Case Packer by BluePrint Automation can help cheese manufacturers boost their horizontal packing system, maximizing the speed of the whole process. In it, products are conveyed to a belt that uses gravity to top-load the containers. It does that by either depositing every product individually or by grouping packs and depositing them together in layers. The technology has a stainless steel body that’s integrated with multiple standard processing modules. Every built-in module provides a particular function, offering multiple customizations.

The machine has an open and ergonomic design and an HACCP system, which means it’s simple to maintain and clean. HACCP is short for hazard analysis and critical control points, meaning the equipment has a systematic and safe approach to food packing, preventing biological, chemical, and physical hazards.

Besides the dairy industry, the Gravity 100 Case Packer can also serve producers of frozen food (potato products, vegetables and fruits, protein and seafood) and fresh produce (potato products, vegetables).

Grated cheese case packing machine

Most packaging applications require different types of packaging machines, some need wraparound cartoners and others shrink wrapping systems.
Having two machines demands a considerable amount of space. An economical alternative could be a packaging system that combines both functions in one for multiple product applications.


<h2>Combined packaging system for wraparound cartons and shrink wrapping</h2>
The Combi provided by Baumer is a combined packing system that can perform wraparound carton packaging and shrink-wrap packaging. It is ideal for packing a wide range of products such as canned pet food, as it can pack quickly and safely in film only or pad and film and wraparound cartons. This machine features a patented BM BELT conveyor placed in between the transport chains to shift functions from wraparound cartons to shrink wrapping film. This can be done only by using controls from the touch screen panel. The system can work both with loose products and multipacks and is available in 3 models depending on production capacity. The production capacities are 35, 50, and 80 packs per minute.

Machine for packing canned pet food

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

New ways of packaging products are popping up all the time on the market. These new types of packaging, such as display tray with a lid, allow manufacturers to keep up with the latest market trends, make the product more appealing to customers and at the same time save cardboard and reduce costs.


<h2>Pack your products in wraparound, shrink-wrap, and tray with lid packaging</h2>
The Multifunction system provided by Baumer is an all-in-one complete packing system capable of wraparound carton packaging, shrink wrapping, and other special functions such as providing special lids or covers in combination with trays. With its wide array of formats, this system can provide packaging that is ready for display at retailers or stores. The system also features touch screen panel controls that can change the configuration of the production.

Multifunction case packer for bottles and jars

When it comes to beer packaging, most of the manufacturers use plain box cartons. Being able to produce something as unique as custom-shaped cartons with an appealing design is ideal for satisfying customers and following the latest trends in the market.


<h2>Packing products into wraparound packaging, display and tray cartons</h2>
The Baumer Wrap-Around is a carton packing system designed to pack bottles or cans into display cartons, tray cartons, and wrap-around cartons - those can be regular or custom-shaped, with a convenient plastic free handle for easy transport. It has an external cardboard magazine with an ergonomic position for effortless loading of the operator. Besides, the system has a patented three-arms pickup system using suction cups for easy pickup of cartons of varying thickness. The controls are done through a touch screen panel with production data and information on machine operation. It permits format changeovers allowing changing configuration in seconds and can be selected from the operator panel, making the machine automatically set up for new products. The production capacity can go as high as 80 cartons per minute.

Wrap-around case packer for cans or bottles

In small to medium scale production units, packing items manually can consume a lot of time. Moreover, manual packing can also lead to underutilized box space. One way to speed up the entire process and make maximum use of the box space is to invest in semi-automatic assembly products that can provide seamless and more optimized solutions.
<h2>Maximize production speeds with rapid, continuous, and flexible packing</h2>
The Collator 200, by BluePrint Automation, helps significantly increase your manual packaging speeds. It <a href="https://making.com/potato-chips/">processes potato chips</a> and other snack bags that come from a primary packaging machine and have different sizes and dimensions, without requiring any changing parts. The semi-automatic case packer is designed to flexibly and rapidly accept bags from a primary bagging machine or a thermoform machine and quickly forms vertical stacks on the accumulation conveyor belt.

The Collator 200 is suitable for packing all different types of bags - with snacks, confectionery products, fresh vegetables, shredded cheese, coffee, spices, sugar, crisps, salads, or nuts.

Semi-automatic case packer for chip bags

Mass production lines need faster and more efficient package processing to meet increasing supply chain demands. A case packer for large scale production of confectionary items, like cookies, can help you make your packaging more retail oriented and speed up your packaging process.

<h2>Fast and automated packing for cookies and other confectionary products</h2>
The Gantry 300 Swing Case Packer by BluePrint Automation can pack bags both vertically and horizontally on the same machine. The case packer is designed with an automated system that consists of two axes, which helps pick and pack bags effectively and with higher speeds.
With dedicated handling parts, the case packer can easily match your customized applications. Moreover, the Gantry 300 also includes BluePrint Automation’s SmartTrak system that provides rapid pre-collation of confectionary bags - bags are arranged before they are loaded onto the boxes. The tracking system helps simplify changeovers, making the case packer easy and flexible to adapt to consistently changing requirements in the future.

The confectionary bag packer has an ergonomic design, providing seamless accessibility and full-time process overview.

Apart from the confectionery products, the machine is suitable for applications from snacks, personal &amp; home care, bakery, pet food, dairy, frozen food and fresh produce industries.

Confectionery bags case packer for large scale

Although the first association with almond milk might be the modern plant-based lifestyle trend, it is dated even back to the Middle Ages when it was used as an alternative to cow milk during Catholic fasting. Once harvested, almonds undergo a series of treatments in almond milk manufacturing equipment, such as bleaching, peeling, and grinding, to get the delicious final product for breakfast and desserts.

Almond milk

As simple as its own ingredients, the grain-hops-yeast trifecta along with water are the big four ingredients for making beer. The beer-making process is known as brewing and involves several steps like milling, mashing, lautering, boiling, and fermentation.

Beer

Creamier, sweeter and versatile are the key adjectives when talking about cashew milk, especially compared to other plant-based milk. Additionally, it is rich in vitamins B and D, as well as essential minerals. Being a blend of cashew kernels and water, the cashew nut milk processing equipment includes a peeling and washing machine, a colloid mill, and a blending tank.

Cashew milk

It takes 10 liters of white wine to produce one liter of Cognac. But for those who appreciate good brandy, it’s wine well consumed. The critical technology in the process is specialized cognac distillation equipment that separates the alcohols. Twice. The result is a polished spirit with a rich, earthy bouquet.

Cognac

Contact lenses are ocular prosthetic devices used by over 150 million people worldwide. They owe their popularity to convenience by offering better peripheral vision compared to glasses, as well as not collecting moisture or perspiration. During production, plastic polymers of choice are molded and perfected in contact lenses making equipment, a lathe machine.

Contact Lenses

The US Brewers Association estimates that the average American lives within 15 kilometers of a craft brewery. Although small in scale, these breweries are big on quality and rely on advanced craft beer making equipment to perfect their unique methods. Beer-making has a proud history, and craft brewers dig deep into the tradition to bring innovative alternatives to the market.

Craft beer

Choosing a dessert is one of the great dilemmas. The decadent creations that satisfy our sweet tooth come in all tastes and consistencies. Fruit-based or dairy-based, baked or frozen, the possibilities are endless. Thankfully, dessert making equipment is less baffling. Ingredients are mixed, heated, formed, cooled, and packaged. But the process is carefully configured according to the parameters of each product.

Dessert

Tissue paper can be traced back to tree fibres. But turning hardwood into soft sheets involves a string of manufacturing processes. Specialized facial tissue making machines adopt industry techniques such as drying and packaging to produce convenient boxes of silky paper.

Facial Tissues

A frozen cake can last up to 6 months before the texture begins to change. But if the freezing process isn’t carried out correctly, ingredients start reacting sooner. Cool the cake down in a cooling tunnel before flash freezing them to avoid crystallization. Finally, wrap the products to limit contact with air before loading them into their cartons. Whether sheet or layered, making frozen cakes is no piece of cake.

Frozen cakes

Star-shaped, lavender-scented, yellow, green, in a dispenser, today’s hand soap comes in a variety of shapes, fragrances, and colors. But whatever type of soap you choose for your good hand-washing habits, the basis of all soap making is mixing animal fats or vegetable oils with an alkali - in this case, a strong base - in a kettle to produce a chemical reaction called saponification.

Hand soap

Jelly gets its name from its primary ingredient – gelatin. Substances such as pectin and agar-agar offer vegan alternatives to the original animal extract. But there’s more to making jelly products than a semi-rigid, flexible ingredient. Jelly powders blend sugar, starch, and thickening agents to give body to the dessert. Last but not least, food colorants and flavorings bring the otherwise bland mass to life.

Jelly

After shaving, anti-aging, with organic ingredients, for the feet... Lotions are many. They compose the skincare world, which has been growing in recent years. More consumers look for the benefits of products that promise to enhance well-being and self-care. Whether you want to help prevent wrinkles, provide vitamins or just hydrate your consumers’ skin, get your formula and select lotion making equipment to get started.

Lotion

Choosing efficient, fast and specialty medical devices manufacturing equipment is just one of the steps involved in their production. From ideation to execution, producers need to mind the devices’ quality and comply with strict regulations, for example the FDA in the United States, integrated within the healthcare environment. And don’t forget to think about customer-centered, convenient, updated and accessible solutions.

Medical devices

Muesli, known as the adults’ cereal, is a loose mixture of rolled oats, whole grains, seeds, nuts, and dried fruits. Unlike granola, the muesli manufacturing process goes through rather simple steps. All of the ingredients are combined in the mixer without any specific cooking or baking process. This loose mixture is then packed individually, either in stand-up pouches, paper bags, paper tube and so on.

Muesli

Although invented in the 1990s by Rickard Öste, oat milk has only recently grown to be one of the most popular milk alternatives in coffee shops, and it owes it to its smooth mouthfeel and creamy texture. Extracted the plant materials from oats with water, this non-dairy milk is high in fibers, low in saturated fats, and eco-friendly. Oat milk processing equipment helps prepare raw materials, starting with harvest over kilning and making them into flakes or flour, and mixing the prepared materials with water and enzymes.

Oat milk

If you like a warm and easy breakfast, oatmeal can be a great option for you. Oatmeal, most commonly known as rolled oats, is prepared oats ready to consume in a form of porridge or cereal. Other than rolled oats, there are other types of oatmeal - such as steel-cut oats, quick oats, and instant oats. You first need to prepare clean oat groats - the hulled kernels of wild oats, and you can decide which oatmeal processing equipment you would like to set up and depending on the oatmeal of your choice.

Oatmeal

Plaster is the quintessential product in a first-aid box. The peel-and-stick dressings stop the bleeding in no time by absorbing the exudate. Made from open-weave cloth or perforated plastic, they are non-occlusive and allow the wound to dry. Plaster is layered, welded, and cut by web-converting technology configured specifically into adhesive bandage making machines.

Plasters

Ready-to-eat meals were once considered a convenience purchase, but new specialty options satisfy the appetite for functional foods and alternative diets. Ready meals combine different processed foods in single portions, so packaging is a critical part of the offering. Aside from shelf visibility, containers must maintain food quality while ensuring responsible disposal. Ready meal preparation today provides more than a quick bite. The foods and packaging are meant to nourish people and planet.

Ready meals

The humble sugar cane is the main ingredient of arguably the fiercest alcohol. The drink of choice of 18th-century privateers and pirates, the spirit has earned unnerving names like Kill-Devil and Nelson’s Blood. But producing the drink is a meticulous process of fermentation, distillation, and aging. Rum making equipment comprises specialized technologies to turn the molasses into the smooth comfort drink.

Cosmetic serums are a very light formulation with a high density of active ingredients dispersed in oil, water, or gel. This makes serums well suited to the delivery of vitamins, antioxidants, and anti-aging ingredients, but provide less moisturization and protection. Serum production is mainly divided into stages related to optimal mixing and preventing degradation of the active ingredients.

Serums

First mentioned on a stone slab of the Eastern Han dynasty in ancient China, soy milk has survived centuries and spread from Asia to Global consumption due to the rising popularity of plant-based alternatives. To produce soymilk, raw materials must be harvested, prepared, and blended with water and desired ingredients, such as flavors and vitamins, in soymilk processing equipment.

Soy milk

In Ancient Egypt, starch production was used mainly for coating and gluing the papyrus sheets. Today, the paper industry still uses the same technique even if starch processing equipment has changed immensely. But besides shiny reams, starch has a fundamental place in the food and beverages industry.

Starch

Surgical instruments still involve a significant degree of manual craftsmanship to manufacture. But advances in surgical instruments technology today intertwine with expert handiwork to produce precise tools that make the difference between life and death.

Surgical instruments

The three elements of whisky are water, air, and grains. But combining them into the complex golden spirit takes craft and a line of whisky making equipment. Every step of the process, from mashing and distilling to aging and bottling, gives the final alcohol its unique nuance. Every whisky tumbler tells a different story, but that plot is developed by specialized technology.

Whisky

The winemaking process starts with harvesting and crushing grapes, goes through fermentation, ageing and finishes with packaging. Winemaking supplies vary according to the desired wine and the production or plant size.

Wine

<div class="page-width">
<div class="filterable-grid__description">Wound treatment accelerates the healing process by protecting the surface from contaminants and absorbing excess fluids. Specially-designed materials such as alginate, hydrogels, and medical foam apply gentle pressure and control moisture levels around the cut. The key wound care manufacturing technology is a web-converting system that forms the materials into bandages, gauzes, dressings, and other treatment products.</div>
</div>

Wound care products

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